Body - Repair (R60) -- Cooper Countryman

• Safety Information
  • 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
  • 41 00... Safety at work
  • 41 00... Safety instructions for handling magnets
  • 41 00... Information on hazards
  • 64 00... Information on using cleaning agent/paints (personal protection equipment)
• Body, General
  • 41... 0 Notes on the repair technique used in body repair
  • 41 00... Blind rivet
  • 41 00... Bonding on painted/primed surfaces
  • 41 00... Bonding steel on steel
  • 41 00... Corrosion protection
  • 41 00... EMC screws
  • 41 00... Frame alignment control dimensions, body
  • 41 00... Gap dimensions, body
  • 99 00... General instructions on paintwork
  • 51 14... General notes for labelling with adhesive films
  • 41 00... Grinding aluminum components
  • 41 00... Grinding steel parts
  • 41 00... Handling airbags and restraint systems
  • 11 00... Handling components after flood damage
  • 41 00... Handling electrical system and electronics
  • 41 00... Information on metal filler
  • 41 00... Information on vehicle protection
  • 41 00... Information/warning labels
  • 41 00... Installation solution for straight shank/hexagon rivet nut
  • 41 00... Installing a cavity sealing with 2-component PU cavity foam
  • 41 00... Installing cavity sealing (expanded)
  • 41 00... Installing cavity sealing (not expanded)
  • 41 00... Materials science
  • 36 10... Notes for repairing aluminum rims
  • 41 00... Notes on adhesive K1
  • 41 00... Notes on adhesive K2
  • 41 00... Notes on adhesive K3
  • 41 00... Notes on adhesive K4
  • 41 00... Notes on adhesive K5
  • 41 00... Notes on adhesive K6
  • 41 00... Notes on cleaning agent R1
  • 61 00... Notes on handling the high pressure cleaner
  • 41 00... Notes on repairing threads
  • 32 00... Notes on replacement of steering gear/steering column/steering shaft following accident damage
  • 41 00... Notes on the water drain hose of the slide/tilt sunroof
  • 99 Notes on using temperature-controlled infra-red radiators
  • 41 00... Opening bonded connections
  • 41 00... Opening brazed connections
  • 41 00... Opening rivet connections
  • 41 00... Opening welded connections
  • 41 00... Overview of adhesive cartridge guns
  • 41 00... Overview of consumable
  • 41 00... Punch rivets
  • 41 00... Quality standard
  • 41 00... Repair solution for straight shank/hexagon rivet nut
  • 41 00... Repair techniques, repair stage 1
    • All work in which screwed body components must be replaced:
    • All procedures during which repairs are to be done on the outer skin:
  • 41 00... Repair techniques, repair stage 2
  • 41 00... Repair techniques, repair stage 3
  • 63 12... Repairing headlights
  • 41 00... Repairing plastic components
  • 41 00... Replace bolts
  • 41 00... Replacement parts standards
  • 41 00... Replacing blind rivets
  • 41 00... Setting blind rivet nuts and bolts
  • 72 11... Checklist for front seat
  • 41 00... Position of shaped parts for cavity sealing
  • 41 00... Reinforcement plate (bonded)
  • 41 00... Reinforcement plate with stud bolt (bonded)
  • 41 00... Separating cut determination with a template
  • 41 00... Soldering steel components
  • 41 00... Spot-weld bonding steel components
  • 41 00... Spray gun for cavity sealant
  • 41 00... Stamping vehicle identification number
  • 41 00... Straightening aluminum component on the outer skin
  • 41 00... Straightening aluminum components in structure
  • 41 00... Straightening steel components in the structure
  • 41 00... Straightening steel components on the outer skin
  • 99 00... Touching up paintwork damage
  • 41 00... Vehicle identification number, general
  • 41 00... Welding in reinforcement plate (sheet steel)
  • 41 00... Working with 2-component PU cavity foam
  • 41 00... Welding steel components
  • 41 00... Workshop equipment (BMW and MINI vehicles)
• Support Members
  • 41 11 311 Replace entrance for front left door
  • 41 11 082 Replace the engine support in front of the front axle
  • 41 11 081 Replacing engine support in front of front axle, left
  • 41 11 071 Replacing engine support with left wheel arch in front of bulkhead
  • 41 11 751 Replacing luggage compartment floor and side member on left (left side wall and tail panel removed)
  • 41 11 751 Stripping operations - Replace the left side member and luggage compartment floor (removed left side wall and tail panel)
  • 41 11 751 Stripping operations - replace the left side member and luggage compartment floor, all-wheel drive vehicle (removed left side wall and tail panel)
• Luggage Compartment Floor
  • 41 12 535 Replacing luggage compartment floor and both side members (tail panel removed)
  • 41 12 557 Replacing middle luggage compartment floor (tail panel has been removed)
  • 41 12 557 Stripping operations - Replacing center luggage compartment floor, all-wheel drive vehicle (tail panel removed)
  • 41 12 535 Stripping operations - Replacing luggage compartment floor and both side members (tail panel removed)
  • 41 12 535 Stripping operations - Replacing luggage compartment floor and both side members, all-wheel drive (tail panel removed)
  • 41 12 557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)
• Wheel Wells
  • 41 14 020 Replacing front left wheel arch
  • 41 14 502 Replacing rear left outer section of wheel housing (side panel removed)
• Side Frame And Door Pillars
  • 41 21 201 Replace B-pillar with reinforcement on left
  • 41 21 003 Replacing A-pillar with reinforcement on left
• Roof Outer Skin
  • 41 31 000 Replace roof outer skin
  • 41 31 100 Replace roof outer skin with panoramic glass roof
  • 41 31 100 Stripping operations - Replace roof outer skin with slide/tilt sunroof
  • 41 31 000 Stripping operations - Replacing roof outer skin
• Dash Cowl
  • 41 32 031 Replace the A-pillar on the outside left in the area of the windscreen
• Front Trim Panel
  • 41 33 600 Moving front panel into assembly position
  • 41 33 039 Removing and installing front panel
  • 41 33 695 Removing and installing lock bridge
  • 41 33 040 Replacing front wall
• Rear Trim Panel
  • 41 34 060 Replacing outer and inner tail panel sections
  • 41 34 038 Replacing outer tail panel section
  • 41 34 060 Stripping operations - Replacing outer and inner tail panel sections
  • 41 34 038 Stripping-down operations - Replacing tail panel outer section
• Side Panels
  • 41 35 081 Removing and installing/replacing front side panel, left or right
  • 41 35 101 Replacing rear left side panel
  • 41 35 101 Stripping operations - Replacing rear side panel, left
• Front Side Doors
  • 41 5.... Adjust door
  • 41 51... Notes on replacing the door
  • 41 5.... Removing and installing door
• Front Lid
  • 41 61 014 Adjusting engine compartment lid
  • 41 61 000 Removing and installing engine compartment lid
  • 41 61 060 Removing and installing/replacing hinge for engine compartment lid
• Rear Lid
  • 41 62 014 Adjusting tailgate
  • 41 62 000 Remove/install tailgate
  • 41 62 540 Removing and installing/replacing both hinges for tailgate (tailgate removed)
• Other Flaps
  • 41 63 000 Removing and installing flap for fuel filler neck
  • 41 63 003 Replace cover bowl