LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2011 >> Cooper S Countryman, Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body - Repair (R60) -- Cooper Countryman >> Body, General >> 41 00... Repair solution for straight shank/hexagon rivet nut

41 00... Repair solution for straight shank/hexagon rivet nut

Protective measures. 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Spot-Drilling Rivet Head
    G09850073Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paint damage
  2. Knock rivet head away with a chisel
    Fig 2: Removing Rivet Head Using Chisel
    G09850074Courtesy of BMW OF NORTH AMERICA, INC.
  3. Punch through rivet shank into cavity, remove if necessary
    Fig 3: Removing Rivet
    G09850075Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paint damage if necessary
    Fig 4: Identifying Rivet Shank Cavity Area
    G09850076Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/debris by means of cavity preservation.
    Follow notes on CORROSION PROTECTION .
    Fig 5: Closing Cavity
    G09850041Courtesy of BMW OF NORTH AMERICA, INC.
  5. Preserving cavity

    If the rivet shank cannot be removed: 

    WARNING: Danger of injury.
    Observe notes on CAVITY FOAM .
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/debris and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (benzine).
  6. Stop rivet shank by means of specific foaming
  7. Set rivet nut with hand rivet gun
    NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.
    Fig 6: Closing Cavity
    G05476733Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.
Fig 7: Installing Rivet Nut Using Hand Rivet Gun
G09850042Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.
Fig 8: Installing Rivet Nut With Hand Rivet Gun
G09850043Courtesy of BMW OF NORTH AMERICA, INC.