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Home >> Mini >> 2011 >> Cooper S Countryman, Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body - Repair (R60) -- Cooper Countryman >> Wheel Wells >> 41 14 020 Replacing front left wheel arch

41 14 020 Replacing front left wheel arch

Read contents of SAFETY INFORMATION  and BODY, GENERAL .

Observe procedure of REPAIR STAGE 3 .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE .

Use only approved SPOT-WELDING APPARATUS  for repairs.

Place vehicle on straightening bench.

The following new body parts are required:

Fig 1: Identifying Outer Wheel Arch Carrier Support
G11008136Courtesy of BMW OF NORTH AMERICA, INC.

Removing the wheel arch 

Open welded connections in areas (1).

OPEN  spot-welded adhesive joints in area (2).

Remove the carrier support.

Fig 2: Identifying Carrier Support Welded Connection Areas
G11008063Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut in accordance with dimension and cut.

Dimension "a" = 20 mm from A-pillar component.

Open welded connections in areas (1).

Installation note: 

Weld on new part, overlapping severance cut connection face.

Fig 3: Identifying A-Pillar Component Dimension
G11008064Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Fig 4: Identifying Welded Connections Areas
G11008139Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Fig 5: Identifying Front Left Wheel Arch Welded Connection Areas
G11008140Courtesy of BMW OF NORTH AMERICA, INC.

New part preparation 

Open welded connections in areas (1).

Fig 6: Identifying Front Left Wheel Arch Welded Connections Areas
G04797147Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut on new part in accordance with severance cut on vehicle +20 mm extra material and cut (1).

Open welded connections in areas (2).

Fig 7: Identifying Front Left Wheel Arch Severance Cut Marks
G11008142Courtesy of BMW OF NORTH AMERICA, INC.

Installing the wheel arch 

Adjust new parts with alignment bracket or universal mount and weld.