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Home >> Mini >> 2011 >> Cooper S Countryman, Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body - Repair (R60) -- Cooper Countryman >> Wheel Wells >> 41 14 502 Replacing rear left outer section of wheel housing (side panel removed)

41 14 502 Replacing rear left outer section of wheel housing (side panel removed)

Read contents of SAFETY INFORMATION  and BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

Following new body parts are required:

Fig 1: Identifying Frame Side Member And Rear Outer Half Wheel Arch
G11008143Courtesy of BMW OF NORTH AMERICA, INC.

Removal of the outer wheel arch section 

Mark severance cut (1) and cut.

Mark severance cut (2) in accordance with dimension and cut.

Dimension "a" = approx. 80 mm from hole Ø 12 mm.

IMPORTANT: Cut outer panel only.

Open welded connections in areas (3).

Remove cavity bulkhead (4).

Fig 2: Identifying Cavity Bulkhead And Severance Cuts
G11008144Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Remove outer wheel arch section (2).

Fig 3: Identifying Outer Wheel Arch Section Welded Connection Area
G11008145Courtesy of BMW OF NORTH AMERICA, INC.

New part preparation 

Mark severance cuts on the new part according to vehicle and cut.

Prepare REINFORCEMENT PLATES  at severance cuts.

Fit new parts.

Installation outside wheel arch 

Apply sealant to new CAVITY SEALINGS .

Install new parts and reinforcement plates and weld in place.