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Removing Contacts From Plugs And Connectors - AR00.19-P-0120A

Model 414 

Model all (4xWD, CAR, smart) 

MODIFICATION NOTES

09.01.2018 Removing contacts from plugs and connector sockets, added Operation step 1  
  General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system   AH00.00-Z-0300-01A
  Notes on replacement of safety-relevant and special components   AH00.19-P-1000-08A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on battery   AH54.10-P-0001-01A
  Notes regarding plug connections   AH00.19-P-1000-06A
REMOVING Remove     
1 Remove contacts from plugs and connector sockets. Model 453 AR00.19-P-0130SR
2.1 Remove contacts from micro quadlock system plug variant 1. With micro quadlock system plug variant 1. AR00.19-P-0120-03A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.2 Remove contacts from micro quadlock system plug variant 2. With micro quadlock system plug variant 2. AR00.19-P-0120-03B 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.3 Remove contacts from nano micro quadlock system plug. With nano micro quadlock system plug. AR00.19-P-0100-13A 
    SPECIAL TOOL NanoMQS release tool Fig 6
    SPECIAL TOOL NanoMQS release tool Fig 5
2.4 Remove contacts from micro quadlock system coupling variant 1. For micro quadlock system coupling variant 1. AR00.19-P-0120-04A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.5 Remove contacts from micro quadlock system coupling variant 2. With micro quadlock system connector variant 2. AR00.19-P-0120-04B 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.6 Remove contacts from E 95 coupling. With E 95 connectors. AR00.19-P-0120-05A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL E 95_blade Fig 15
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.7 Remove contacts from Junior Power Timer coupling. With junior power timer connector. AR00.19-P-0120-07A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL MCP 2.8_/Fl. blade 2.8_/JPT/SPT Fig 1
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL JPT/SPT blade Fig 11
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.8 Remove contacts from Junior Power Timer plug. With junior power timer plug. AR00.19-P-0120-08A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL MCP 2.8_/Fl. blade 2.8_/JPT/SPT Fig 1
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL JPT/SPT blade Fig 11
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.9 Remove contacts from design 97 sensor laminated contact plug. With sensor laminated contact plug, design 97. AR00.19-P-0120-01A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL Blade SLK 2.8_- 97 Fig 9
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.10 Remove contacts from design 97 sensor laminated contact coupling. With sensor laminated contact coupling, design 97. AR00.19-P-0120-02A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL Blade SLK 2.8_- 97 Fig 9
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.11 Remove contacts from sensor laminated contact plug variant 2. With sensor laminated contact connector, variant 2. AR00.19-P-0120-01B 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL SLK 2.8_blade Fig 12
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.12 Remove contacts from standard power timer coupling. With standard power timer connector. AR00.19-P-0120-10A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL MCP 2.8_/Fl. blade 2.8_/JPT/SPT Fig 1
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL JPT/SPT blade Fig 11
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.13 Remove contacts from standard power timer plug. With standard power timer plug. AR00.19-P-0120-11A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL MCP 2.8_/Fl. blade 2.8_/JPT/SPT Fig 1
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL JPT/SPT blade Fig 11
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.14 Remove contacts from sensor laminated contact plug. With sensor laminated contact connector. AR00.19-P-0120-13A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL LSK 8_blade Fig 18
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.15 Remove contacts from sensor laminated contact coupling. With sensor laminated contact coupling. AR00.19-P-0120-12A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL LSK 8_blade Fig 18
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.16 Remove contacts from maxi power timer coupling. With maxi power timer connector. AR00.19-P-0120-14A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MPT blade Fig 16
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.17 Remove 2.5 round plug contact variant 1 from plug. For plug with 2.5 round plug contact, variant 1. AR00.19-P-0120-16A 
    SPECIAL TOOL Unlocking device with RK 2.5_ejector Fig 7
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.18 Remove 2.5 round plug contact variant 1 from coupling. For coupling with 2.5 round plug contact, variant 1. AR00.19-P-0120-15A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Unlocking device with RK 2.5_ejector Fig 7
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.19 Remove contacts from soldering contact plug 2.5 round plug contact. With 2.5 soldering contact plug round plug contact. AR00.19-P-0120-18A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL RK 2.5_Blade solder contact Fig 13
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.20 Remove contacts from soldering contact coupling 2.5 round plug contact. With 2.5 soldering contact connector round plug contact. AR00.19-P-0120-17A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL RK 2.5_Blade solder contact Fig 13
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.21 Remove contacts from laminated contact system plug. With laminated contact system connector. AR00.19-P-0120-20A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Unlocking device with RK 1.5_ejector Fig 2
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.22 Remove contacts from laminated contact system coupling. With laminated contact system coupling. AR00.19-P-0120-19A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Unlocking device with RK 1.5_ejector Fig 2
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.23 Remove contacts from Micro Timer 3 coupling. With Micro Timer 3 connector. AR00.19-P-0120-06A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MT 3_blade Fig 14
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.24 Remove contacts from Siemens ELO plug. With Siemens ELO plug. AR00.19-P-0120-24A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.25 Remove contacts from Siemens ELO coupling. With Siemens ELO connector. AR00.19-P-0120-23A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.26 Remove contacts from Multi Contact Point coupling. With multi contact point connector. AR00.19-P-0120-09A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL MCP 2.8_/Fl. blade 2.8_/JPT/SPT Fig 1
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MCP 2.8_/Fl. blade 2, 8 Fig 19
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.27 Remove contacts from mini laminated contact coupling. With mini laminated contact coupling. AR00.19-P-0120-26A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Unlocker with ejector MLK 1.2_plug Fig 3
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.28 Remove contacts from coupling housing of high-voltage disconnect device. Model 166.063
as of model year 2016
Model 205.012/013/047/053/054/147/212/213/247/253
Model 212.095/098/195/298
as of model year 2014
Model 213.011/016/050/053/054/211/216/253
Model 222.004/057/104/157/163/173
Model 253.311/354/911/954/992/993
With mini laminated contact coupling in the high-voltage disconnect device.		 AR00.19-P-0120-31A
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Unlocker with ejector MLK 1.2_plug Fig 3
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.29 Remove contacts from mini laminated contact plug. With mini laminated contact connector. AR00.19-P-0120-27A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.30 Remove contacts from YAZAKI 1.5 system coupling. With YAZAKI 1.5 system connector. AR00.19-P-0120-28A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL MQS blade Fig 17
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.31 Remove contact socket from miniature double flat spring contact coupling. With miniature double flat spring contact connector. AR00.19-P-0120-29A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL LSK 8_blade Fig 18
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
2.32 Remove contact socket from double flat spring contact coupling. With double flat spring contact connector. AR00.19-P-0120-30A 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 8
    SPECIAL TOOL MPT blade Fig 16
    SPECIAL TOOL Blade holder with clamping pliers Fig 4
    SPECIAL TOOL LSK 8_blade Fig 18
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 10
Fig 1: Identifying MCP 2.8/Fl Blade. 2.8/JPT/SPT (000 589 13 99 30)
G12923831Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Unlocking Device With RK 1.5 Ejector (220 589 01 99 20)
G13654698Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Release Tool With MLK 1.2 Sleeve Ejector (220 589 01 99 25)
G12618341Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G12824578Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying NanoMQS Release Tool (220 589 04 99 38)
G12923564Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying NanoMQS Release Tool (220 589 04 99 37)
G12923563Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Unlocking Device With RK 2.5 Ejector (220 589 01 99 30)
G13654703Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G12618300Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying SLK 2.8 - 97 Blade (220 589 01 99 63)
G13654705Courtesy of MERCEDES-BENZ USA
Fig 10: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G13743265Courtesy of MERCEDES-BENZ USA
Fig 11: Identifying JPT/SPT Blade (220 589 01 99 61)
G12923684Courtesy of MERCEDES-BENZ USA
Fig 12: Identifying SLK 2.8 Blade (220 589 01 99 62)
G12923842Courtesy of MERCEDES-BENZ USA
Fig 13: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
G13654709Courtesy of MERCEDES-BENZ USA
Fig 14: Identifying MT 3_Blade (220 589 01 99 54)
G12923657Courtesy of MERCEDES-BENZ USA
Fig 15: Identifying E 95 Blade (220 589 01 99 55)
G12923845Courtesy of MERCEDES-BENZ USA
Fig 16: Identifying MPT Blade (220 589 01 99 51)
G13654605Courtesy of MERCEDES-BENZ USA
Fig 17: Identifying MQS Blade (220 589 01 99 60)
G12824577Courtesy of MERCEDES-BENZ USA
Fig 18: Identifying LSK 8 Blade (220 589 01 99 56)
G12923848Courtesy of MERCEDES-BENZ USA
Fig 19: Identifying MCP 2.8/Fl Blade. 2, 8 (220 589 01 99 59)
G12923849Courtesy of MERCEDES-BENZ USA
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