Off-Road Check Inspection, Outside Service, Before Operation - AP00.20-P-1160A
Model 461
Model 463
up to Model year 2019
| V | Input condition not OK: | ⓧ | ||
|---|---|---|---|---|
| Completed | ||||
| √ | ||||
| ↓ | ↓ | |||
| □ | Service reception Reception report present and completed. |
Completely process the reception report for the OFF ROAD Check and the items listed in the OFF ROAD Check sheet. Only then will the scope of the OFF ROAD Check have been fully completed. |
◦ | |
| □ | Brake system Perform brake test and enter result in table. |
◦ | AP42.00-P-4290G | |
| □ | Vehicle exterior Check exterior lighting for proper operation. |
◦ | AP82.10-P-8252EW | |
| Vehicle interior | ||||
| □ | Check windshield wipers, windshield washer system and headlamp cleaning system for proper operation. | ◦ | AP82.30-P-8252G | |
| □ | Check seat belts and seat belt buckles for external damage and proper operation. | ◦ | AP91.40-P-9150GI | |
| □ | Check differential lock operations and step-down ratio for off-road operation based on indicator lamps for proper operation. | ◦ | ||
| □ | Engine compartment Check/correct engine oil level |
Model 461 Model 463 up to Model year 2019 Model 461.217 with engine 102.997 Model 461.227/229/238/239/249 with engine 102.979 Model 461.227/229/238/239/249/266/267 with engine 102.996 Model 461.321/322/326/327/335/336/365/3 66 with engine 602.983 Model 461.323/328/329/337/338/341/367/3 68/403/404/450/451/452/454/455/45 8/459 with engine 602.94 Model 461.401/402/405 with engine 602.939 Model 463.200/220/221 with engine 102.965 up to Model year 2019 Model 463.204/224/225 with engine 102.989 up to Model year 2019 Model 463.207/227 with engine 103 up to Model year 2019 Model 463.208/230/231 with engine 104 up to Model year 2019 Model 463.228 with engine 117 up to Model year 2019 Model 463.300/307/320/321/327/328 with engine 603 up to Model year 2019 Model 463.304/324/325 with engine 602.931 up to Model year 2019 Model 463.308/330/331 with engine 606 up to Model year 2019 |
◦ | AP18.00-P-0101A |
| Model 461.321/322/326/327/335/336/365/3 66 with engine 602.983 | AP18.00-P-0101GA | |||
| Model 461.302/331/332/342/345 with engine 612.966 | AP18.00-P-0101GD | |||
| Model 463.322/323 with engine 612.965 up to Model year 2019 | AP18.00-P-0101GDA | |||
| Model 463.309/332/333 with engine 628.962 up to Model year 2019 | AP18.00-P-0101GDB | |||
| Model 461 with engine 642 Model 463 with engine 112, 113, 157, 273, 279, 642 up to Model year 2019 |
AP18.00-P-1811MP | |||
| □ | Check air flap in engine compartment. | Model 463 with engine 176 up to Model year 2019 | ◦ | AP18.00-P-1812GKI |
| □ | Hydraulic brake system: Check fluid level. | Model 463 with engine 176 up to Model year 2019 | ◦ | AP20.00-P-2052C |
| □ | Power steering system: Check oil level. | ◦ | AP42.50-P-4210G | |
| Model 461 with power steering | AP46.00-P-4611G | |||
| □ | Check air filter element. | Model 463 up to Model year 2019 | AP46.00-P-4612B | |
| □ | Cooler: Check for external soiling. | Vehicle with optical fouling indicator lamp. | ◦ | |
| □ | Check main circuit coolant level. | Model 461 Model 463 up to Model year 2019 Model 461 with engine 612.966 Model 461 with engine 642 |
◦ | AP20.20-P-2052GM |
| Model 461 Model 463 up to Model year 2019 Model 461.217 with engine 102.997 Model 461.219 with engine 102.981 Model 461.227/229/238/239/249/266/267 with engine 102.979 Model 461.227/229/238/239/249/266/267 with engine 102.996 Model 461.302/331/332/342/345 with engine 612.966 Model 461.321/322/326/327/335/336/365/3 66 with engine 602.983 Model 461.323/328/329/337/338/341/367/3 68/403/404/450/451/452/454/455/45 8/459 with engine 602.94 Model 461.401/402/405 with engine 602.939 Model 461.456 with engine 602.938 Model 463.204/224/225 with engine 102.989 up to Model year 2019 Model 463.207/227/228 with engine 103.987 up to Model year 2019 Model 463.208/230/231 with engine 104.996 up to Model year 2019 Model 463.220/221 with engine 102.965 up to Model year 2019 Model 463.228 with engine 117.965 up to Model year 2019 Model 463.300/320/321 with engine 603.972 up to Model year 2019 Model 463.304/324/325 with engine 602.931 up to Model year 2019 Model 463.307/327/328 with engine 603.931 up to Model year 2019 Model 463.308/330/331 with engine 606.964 up to Model year 2019 Model 463.309/332/333 with engine 628.962 up to Model year 2019 Model 463.322/323 with engine 612.965 up to Model year 2019 |
AP20.00-P-2080G | |||
| Model 461 with engine 642 | AP20.00-P-2080GX | |||
| □ | Check low-temperature circuit coolant level. | Model 463 with engine 157, 176, 273, 279, 642 up to Model year 2019 | ◦ | AP20.30-P-2050G |
| Vehicle with low-temperature circuit coolant expansion reservoir. Model 463 with engine 157 up to Model year 2019 |
AP20.30-P-2052G | |||
| Model 463 with engine 176 up to Model year 2019 | AP20.30-P-2052F | |||
| Model 463 with engine 279 up to Model year 2019 | AP20.30-P-2052I | |||
| Model 463 with engine 642 as of Model year 2015 up to Model year 2019 | AP20.30-P-2052J | |||
| □ | Check all visible parts in engine compartment for damage and leaks. | Model 461 Model 463 up to Model year 2019 |
◦ | AP00.20-P-0053AB |
| □ | Check visible area of poly-V-belts for wear. | Model 463 up to Model year 2019 | ◦ | AP00.20-P-0055F |
| Model 461 Model 463 up to Model year 2019 Model 461 with engine 642 |
AP13.22-P-1352GY | |||
| Model 463 with engine 157, 273, 279, 642 up to Model year 2019 | ||||
| □ | Windshield washer system: Check/correct fluid level | Model 463 with engine 176 up to Model year 2019 | AP13.22-P-1352B | |
| AP82.35-P-8210G | ||||
| □ | Underside of vehicle Check all visible parts of vehicle underside for damage and leaks. |
Model 461 Model 463 up to Model year 2019 |
◦ | AP00.20-P-0053AB |
| □ | Check condition of steering, steering damper and the tie rods. | Model 463 up to Model year 2019 Model 461 Model 463 up to Model year 2019 |
◦ | AP60.00-P-0051G |
| Check track rod and drag link linkage for play, check rubber boots Model 461 |
AP46.00-P-4653G | |||
| Check steering dampers Model 461.302/304/305/331/332/333/334/340/342/343/344/345/346 |
AP46.00-P-4655GM | |||
| □ | Steering: Retighten bolts. | Check condition of steering and tie rods Model 463 up to Model year 2019 |
AP46.00-P-4651F | |
| □ | Check condition of front axle and front axle joints. | Model 461 Model 463 up to Model year 2019 |
◦ | AP46.20-P-4671G |
| □ | Front axle: Check/correct grease quantity in joint housing. | Model 463 up to Model year 2019 | AP33.10-P-3358F | |
| □ | Check condition of propeller shafts. | ◦ | AP33.10-P-3321G | |
| □ | Propeller shafts: Lubricate universal joints and sliding pieces. | Drive shafts with pinion or funnel-type lubricating nipples. | AP41.10-P-4154A | |
| □ | Check condition of rear axle and rear axle ball joints. | ◦ | AP41.10-P-4121G | |
| Model 461 Model 463 up to Model year 2019 Model 463 up to Model year 2019 |
AP35.20-P-3552F | |||
| □ | Check condition of springs or shock absorbers and springs. | Model 461 Model 463 up to Model year 2019 Model 463 up to Model year 2019 If the vehicle is equipped with auxiliary rubber springs, ↓ check auxiliary rubber springs. Model 461 Model 463 up to Model year 2019 |
◦ | AP32.25-P-3255F |
| □ | Check dust removal valve on air filter. | Model 461.302/304/305/331/332/333/334/340/342/343/344/345/346 Vehicle with dust removal valve on air filter. |
◦ | AP32.00-P-3250GL |
| Model 461.217 with engine 102.997 Model 461.227/229/238/239/249/266/267 with engine 102.979 Model 461.227/229/238/239/249/266/267 with engine 102.996 Model 461.321/322/326/327/335/336/365/3 66 with engine 602.983 Model 461.323/328/329/337/338/341/367/3 68/403/404/450/451/452/454/455/45 8/459 with engine 602.94 Model 461.401/402/405 with engine 602.939 Model 461.456 with engine 602.938 Model 463.200/220/221 with engine 102.965 up to Model year 2019 Model 463.204/224/225 with engine 102.989 up to Model year 2019 Model 463.207/227 with engine 103 up to Model year 2019 Model 463.228 with engine 117 up to Model year 2019 Model 463.300/307/320/321/327/328 with engine 603 up to Model year 2019 Model 463.304/324/325 with engine 602.931 up to Model year 2019 |
AP09.10-P-0931A | |||
| □ | Empty air filter dust removal cap; clean if necessary. | Model 461.302/331/332/342/345 with engine 612.966 Model 463.270/271 with engine 113.993 up to Model year 2019 |
AP09.10-P-0931GL | |
| □ | Empty air intake dust removal cap; clean if necessary. | Model 461.304/334/344/346/370/390 Model 461.305/330/333/340/343/371/391/3 92/394 |
AP09.10-P-0934G | |
| □ | Check automatic transmission drain valve. | Model 461.304/334/344/346/370/390 Model 461.305/330/333/340/343/371/391/3 92 |
◦ | AP09.10-P-0933G |
| □ | Check tires for damage and crack formation, and enter result in table. | Model 461.302/304/305/330/331/332/333/334/339/340/342/343/344/345/346/370/371/390/391/392 | ◦ | AP40.10-P-4051GM |
| □ | Wheels/tires Correct tire pressure and enter set tire pressure in table. |
◦ | AP40.15-P-4060G | |
| □ | Check TIREFIT tire sealant. | Model 463 up to Model year 2019 with code MUK2 (USA or Canada vehicle Model designation) Model 463 up to Model year 2019 with code ZQ0 (G 500 4x42) |
◦ | AP40.10-P-4054R |
| □ | Check tightness of wheel bolts of wheel and tire assemblies. | ◦ | AP40.10-P-4070G |
BRAKE VALUES
| Left | Right | |
| Front | ||
| Rear | ||
| Parking brake |
TIRE CONDITION
| Right front | Left front | Right rear | Left rear | |
| Condition OK. | ||||
| Condition not OK. |
SET TIRE PRESSURE IN BAR OR PSI
| Front axle | Rear axle | Spare wheel | |
| bar/psi |