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Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Steering >> Steering Linkage >> Steering - 463 Chassis >> Maintenance >> Check And Correct Power Steering Fluid Level - AP46.00-P-4611G

Check And Correct Power Steering Fluid Level - AP46.00-P-4611G

Model 460, 461 

with power steering 

Model 463 

up to model year 2019 with power steering 

Shown on MODEL 460 

Fig 1: Power Steering Fluid Reservoir Components Location - Model 463 Up To Model Year 2019 With Power Steering (Shown On Model 460)
G13658549Courtesy of MERCEDES-BENZ USA

Shown on MODEL 461 with engine 612 

G13658550Courtesy of MERCEDES-BENZ USA

Shown on MODEL 463 with engine 112 

G13658551Courtesy of MERCEDES-BENZ USA

Shown on MODEL 463 with engine 628 

G13658552Courtesy of MERCEDES-BENZ USA

Shown on MODEL 461 with engine 642 

G13658553Courtesy of MERCEDES-BENZ USA

Shown on MODEL 463 with engine 273 

G13658554Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
1 Switch off ignition    
2 Open hood    
3.1 Remove cylinder head cover trim Engine 612  
REFER TO TESTING & REPAIR   Model 461.331 with engine 612.966 AR01.20-P-5014-02GLC
REFER TO TESTING & REPAIR   Model 463.322/323 with engine 612.965 up to model year 2019 AR01.20-P-5014-02B
    TORQUE SPECIFICATION Screw/bolt, charge air distribution pipe cover to charge air manifold *BA01.20-P-1003-01A 
    TORQUE SPECIFICATION Screw/bolt, trim panel of cylinder head cover to cylinder head cover *BA01.20-P-1002-01A 
3.2 Remove engine cover Engine 642  
REFER TO TESTING & REPAIR   Model 463.303/340/341 with engine 642.970 up to model year 2019
Model 463.306/336/346 with engine 642.886 up to model year 2019
AR01.10-P-2405GY
CLEAN Clean     
4 Thoroughly clean cap of expansion reservoir and surrounding area NOTES Even minute particles of dirt, introduced into the hydraulic components, can result in malfunctions and damage to the power steering.  
    Assembly cleaner *BR00.45-Z-1028-04A 
5 Detach cap from expansion reservoir    
INSPECT Check     
6 Check seal of cap; replace if necessary    
7 Check oil level    
REFER TO CAPACITIES & SPECIFICATIONS Specified gear oils (cars, cross-country vehicles) - survey   BB00.40-P-0231-01A
    IMPORTANT In the case of expansion reservoirs with oil level marking on the vent protection tube or dipstick in the cap, the oil must be between the "MIN" and "MAX" markings when the vehicle is at operating temperature. When the oil is cold, the oil level must not fall below the "MIN" marking.
IMPORTANT In the case of expansion reservoirs with oil level marking on the inside of the reservoir (arrow), the oil must be approximately level with the marking when the vehicle is at operating temperature. When the oil is cold, the oil level must be 6 mm to 8 mm below this marking.
 
8 Checking power steering for leaks If the oil level is too low:

Determine and rectify the cause of the leak against a separate repair order.
 
9 Install in the reverse order    
CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 612.965 Engine 612.966
BA01.20-P-1002-01A Screw/bolt, trim panel of cylinder head cover to cylinder head cover Nm 10 10
CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 612.965 Engine 612.966
BA01.20-P-1003-01A Screw/bolt, charge air distribution pipe cover to charge air manifold Nm 10 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01