Removal [09/2023 - ]: Procedure
- REMOVE SERVICE PLUG GRIP
Refer to REMOVAL [09/2023 - ]
- REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
Refer to PROCEDURE - Step 7
- REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
Refer to PROCEDURE - Step 8
- REMOVE NO. 1 ENGINE UNDER COVER
Refer to PROCEDURE - Step 9
- REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY
Refer to PROCEDURE - Step 10
- DRAIN COOLANT (for Intercooler)
Refer to PROCEDURE - Step 4
- REMOVE REAR WHEEL
Refer to REMOVAL [09/2023 - ]
- REMOVE REAR BUMPER SIDE SEAL LH
- REMOVE REAR BUMPER SIDE SEAL RH
- Perform the same procedure as for the LH side.
- REMOVE TAIL EXHAUST PIPE ASSEMBLY
Refer to PROCEDURE - Step 1
- REMOVE FRONT EXHAUST PIPE ASSEMBLY
Refer to PROCEDURE - Step 2
- REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET
Refer to PROCEDURE - Step 54
- REMOVE FRONT FLOOR COVER LH
Refer to PROCEDURE - Step 3 - REMOVE FRONT FLOOR COVER RH
Refer to PROCEDURE - Step 55 - REMOVE ENGINE SERVICE COVER ASSEMBLY
Refer to PROCEDURE - Step 56
- REMOVE REAR MAIN MUFFLER HEAT INSULATOR SUB-ASSEMBLY
Refer to PROCEDURE - Step 57
- REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 22 - REMOVE AIR CLEANER ASSEMBLY WITH NO. 1 AIR CLEANER HOSE
Refer to PROCEDURE - Step 10
- REMOVE AIR CLEANER HOSE ASSEMBLY
Refer to PROCEDURE - Step 11
- REMOVE BATTERY COVER LOCK STRIKER
Refer to PROCEDURE - Step 16 - REMOVE INVERTER TERMINAL COVER
Refer to PROCEDURE - Step 17 - CHECK TERMINAL VOLTAGE
Refer to PROCEDURE - Step 18 - REMOVE INVERTER COVER GASKET
Refer to PROCEDURE - Step 31 - INSTALL INVERTER COVER GASKET
Refer to PROCEDURE - Step 4 - INSTALL INVERTER TERMINAL COVER
Refer to PROCEDURE - Step 19 - INSTALL BATTERY COVER LOCK STRIKER
Refer to PROCEDURE - Step 10 - INSTALL AIR CLEANER HOSE ASSEMBLY
Refer to PROCEDURE - Step 19 - INSTALL AIR CLEANER ASSEMBLY WITH NO. 1 AIR CLEANER HOSE
Refer to PROCEDURE - Step 20 - INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 58 - REMOVE REAR CONSOLE BOX ASSEMBLY (for Captain Seat Type)
- REMOVE REAR NO. 1 SEAT ASSEMBLY
- for Captain Seat Type:
Refer to REMOVAL [09/2023 - ]
- for 60/40 Split Seat Type:
for LH Side: Refer to REMOVAL [09/2023 - ]
for RH Side: Refer to REMOVAL [09/2023 - ]
- for Captain Seat Type:
- REMOVE REAR NO. 2 SEAT ASSEMBLY
Refer to REMOVAL [09/2023 - 12/2023] , or refer to REMOVAL [12/2023 - ]
- REMOVE REAR OUTER SEAT TRACK BRACKET COVER LH
Refer to PROCEDURE - Step 11
- REMOVE REAR DOOR SCUFF PLATE LH
Refer to PROCEDURE - Step 12
- REMOVE REAR OUTER SEAT TRACK BRACKET COVER RH
- Use the same procedure as for the LH side.
- REMOVE REAR DOOR SCUFF PLATE RH
- Use the same procedure as for the LH side.
- DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH
Refer to PROCEDURE - Step 9 [12/2023 - ] , or refer to PROCEDURE - Step 9 [12/2023 - ]
- REMOVE REAR FLOOR FINISH PLATE
Refer to PROCEDURE - Step 33
- REMOVE CENTER PILLAR LOWER GARNISH BELT HOLE COVER LH
Refer to PROCEDURE - Step 34
- DISCONNECT REAR SEAT OUTER BELT ASSEMBLY LH
Refer to PROCEDURE - Step 11 [12/2023 - ] , or refer to PROCEDURE - Step 11 [12/2023 - ]
- REMOVE DECK SIDE TRIM COVER LH
Refer to PROCEDURE - Step 36
- DISCONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH
Refer to PROCEDURE - Step 13 [12/2023 - ] , or refer to PROCEDURE - Step 13 [12/2023 - ]
- REMOVE DECK TRIM POCKET COVER (for LH Side)
Refer to PROCEDURE - Step 38 - REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side)
Refer to PROCEDURE - Step 39
- REMOVE ROPE HOOK (for LH Side)
Refer to PROCEDURE - Step 40 - REMOVE ROPE HOOK ASSEMBLY (for LH Side)
Refer to PROCEDURE - Step 41 - REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
Refer to PROCEDURE - Step 42
- DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH
- Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 9 [12/2023 - ] , or refer to PROCEDURE - Step 9 [12/2023 - ]
- Use the same procedure as for the LH side.
- REMOVE CENTER PILLAR LOWER GARNISH BELT HOLE COVER RH
- Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 10 [12/2023 - ] , or refer to PROCEDURE - Step 10 [12/2023 - ]
- Use the same procedure as for the LH side.
- DISCONNECT REAR SEAT OUTER BELT ASSEMBLY RH
- Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 11 [12/2023 - ] , or refer to PROCEDURE - Step 11 [12/2023 - ]
- Use the same procedure as for the LH side.
- REMOVE DECK SIDE TRIM COVER RH
- Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 36
- Use the same procedure as for the LH side.
- DISCONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH
- Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 13 [12/2023 - ] , or refer to PROCEDURE - Step 13 [12/2023 - ]
- Use the same procedure as for the LH side.
- REMOVE DECK TRIM POCKET COVER (for RH Side)
Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 38 - REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for RH Side)
- Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 51
- Use the same procedure as for the LH side.
- REMOVE ROPE HOOK (for RH Side)
Use the same procedure as for the LH side.
Refer to PROCEDURE - Step 40 - REMOVE ROPE HOOK ASSEMBLY (for RH Side)
- Use the same procedure as for the rope hook.
- REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH
Refer to PROCEDURE - Step 54
- REMOVE FRONT FLOOR CARPET ASSEMBLY
Refer to PROCEDURE - Step 4
- REMOVE NO. 1 REAR FLOOR SILENCER
Refer to PROCEDURE - Step 5
- REMOVE NO. 3 CONSOLE BOX MOUNTING BRACKET (for Captain Seat Type)
Refer to PROCEDURE - Step 21 - REMOVE NO. 4 CONSOLE BOX MOUNTING BRACKET (for Captain Seat Type)
Refer to PROCEDURE - Step 22 - REMOVE NO. 6 HV BATTERY SHIELD SUB-ASSEMBLY
Refer to PROCEDURE - Step 23 - DISCONNECT NO. 2 HV FLOOR UNDER WIRE
Refer to PROCEDURE - Step 47 - DISCONNECT HV BATTERY CHARGER WIRE
Refer to PROCEDURE - Step 48 - REMOVE REAR DRIVE SHAFT ASSEMBLY LH
Refer to REMOVAL [09/2023 - ]
- REMOVE REAR DRIVE SHAFT ASSEMBLY RH
- Perform the same procedure as for the LH side.
- REMOVE REAR STABILIZER BAR
Refer to PROCEDURE - Step 6
- REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH
Refer to PROCEDURE - Step 3 - REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH
- Perform the same procedure as for the LH side.
- DISCONNECT FRAME WIRE
- SEPARATE NO. 1 INVERTER COOLING HOSE ASSEMBLY
- REMOVE REAR STEERING LINK ASSEMBLY
Refer to PROCEDURE - Step 6 - REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY
*a Engine Lifter *b Attachment Attachment and Wooden Block Placement Location - - - Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.WARNING:
- The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
- If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.
NOTE:Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.
- Remove the 2 bolts, 6 nuts, rear lower rear suspension member brace LH and rear lower rear suspension member brace RH.
- Slowly lower the rear suspension member sub-assembly.NOTE:
When lowering the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.
- Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.
- DISCONNECT FRAME WIRE
- REMOVE REAR TRANSAXLE WITH MOTOR AND INVERTER ASSEMBLY
Refer to PROCEDURE - Step 3 [09/2023 - 12/2023] , or refer to PROCEDURE - Step 3 [12/2023 - ] - REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH
Refer to PROCEDURE - Step 2 [09/2023 - 12/2023] , or refer to PROCEDURE - Step 2 [12/2023 - ] - REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH
- Perform the same procedure as for the LH side.
- REMOVE REAR UPPER NO. 2 CONTROL ARM ASSEMBLY LH
Refer to PROCEDURE - Step 3 [09/2023 - 12/2023] , or refer to PROCEDURE - Step 3 [12/2023 - ] - REMOVE REAR UPPER NO. 2 CONTROL ARM ASSEMBLY RH
- Perform the same procedure as for the LH side.
- REMOVE REAR SUSPENSION MEMBER LOWER STOPPER RETAINER LH
- REMOVE REAR SUSPENSION MEMBER LOWER STOPPER RETAINER RH
- REMOVE REAR LOWER REAR SUSPENSION MEMBER STOPPER
- REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION LH
*a Bend Portion *b Hold Turn - - - Using a chisel and hammer, bend the 2 portions of the rear suspension member front body mounting cushion LH rib.NOTE:
Make sure to bend the 2 portions of the cushion rib until the claws of SST can fit securely.
- Install SST as shown in the illustration.
- SST: 09830-10010
- 09830-01010
- 09830-01040
- 09830-01050
- SST: 09950-40011
- 09951-04010
- 09952-04010
- 09954-04010
- 09955-04061
- 09958-04011
NOTE:Apply molybdenum grease to the center bolt of SST before use.
- SST: 09830-10010
- Using SST, remove the rear suspension member front body mounting cushion LH while applying lubricant into the clearance between the rear suspension member front body mounting cushion LH and the rear suspension member sub-assembly.
- SST: 09830-10010
- 09830-01010
- 09830-01040
- 09830-01050
- SST: 09950-40011
- 09951-04010
- 09952-04010
- 09954-04010
- 09955-04061
- 09958-04011
NOTE:- Set the claws of SST into the rear suspension member sub-assembly securely as shown in the illustration.
- Tighten SST slowly and evenly.
- Be careful as the rear suspension member front body mounting cushion LH may fly out.
- The rear suspension member front body mounting cushion LH cannot be reused.
- SST: 09830-10010
- Using a chisel and hammer, bend the 2 portions of the rear suspension member front body mounting cushion LH rib.
- REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION RH
- Perform the same procedure as for the LH side.
- REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION LH
*a Hold Turn - Install SST and apply anti-rust lubricant around the outside edge of the rear suspension member rear body mount cushion LH as shown in the illustration.
- SST: 09950-00020
- SST: 09950-00030
- SST: 09950-60011
- 09951-00330
NOTE:Apply molybdenum grease to the center bolt of SST before use.
- Using SST, remove the rear suspension member rear body mount cushion LH from the rear suspension member sub-assembly while applying anti-rust lubricant in the gap between the rear suspension member rear body mount cushion and rear suspension member sub-assembly.
- SST: 09950-00020
- SST: 09950-00030
- SST: 09950-60011
- 09951-00330
NOTE:- The rear suspension member rear body mount cushion may jump out quickly.
- Do not reuse the removed rear suspension member rear body mount cushion.
- Install SST and apply anti-rust lubricant around the outside edge of the rear suspension member rear body mount cushion LH as shown in the illustration.
- REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION RH
- Perform the same procedure as for the LH side.
- REMOVE REAR MOTOR MOUNTING INSULATOR
*1 Rear suspension member sub-assembly - - *a Turn *b Hold Front Turning Direction - Using SST, remove the rear motor mounting insulator from the rear suspension member sub-assembly.
- SST: 09570-48010
NOTE:- When removing the rear motor mounting insulator, do not allow SST (09570-48010) to contact the rear suspension member sub-assembly.
- Apply oils and fats to the threads of SST bolts before use.
- Make sure you have the correct combination of SST.
- Make sure that the SST is in contact with the entire circumference of the seating surface of the rear motor mounting insulator.
- Install the SST so that the SST bolt do not tilt.
- Using SST, remove the rear motor mounting insulator from the rear suspension member sub-assembly.
- REMOVE WIRE HARNESS CLAMP BRACKET
- REMOVE HOLE PLUG