Installing the left intake plenum

Screws of the left intake plenum

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NOTE: RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .

Adhere to the utmost cleanliness.
Protect components from contamination e.g. by covering.
Close off line connections with seal plugs.

Replace the seal (1) .
Parts: Seal

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Check the seal (1) on the charge air cooler (2) for damage, replace it if necessary.

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Clean sealing surface (1) with special tool 0 495 102 (11 4 470) .

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Feed in and install the intake plenum (1) .

Tighten the screws (2) .

TIGHTENING TORQUES SPECIFICATION

Intake plenum
M6 screw	Tightening torque	10 Nm

Tighten the screws (1) .

TIGHTENING TORQUES SPECIFICATION

Intake plenum
M8 screw	Tightening torque	21.4 Nm

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Fasten the wiring harness section (1) on the intake plenum (2) with the clamps (arrows).

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Connect connectors (2) and lock.
The connector (2) must engage audibly.
Connect and lock tank vent line (1) .
The tank vent line (1) must engage audibly.

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Connect connectors (1) and lock.
The connector (1) must engage audibly.

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Insert and install the air conditioning compressor (5) .

Tighten down screws (4) .

TIGHTENING TORQUES SPECIFICATION

Air conditioning compressor to holder/engine
M8	tightening torque	22 Nm

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Connect connectors (3) and lock.
The connector (3) must engage audibly.
Position the drive belt (1) on the belt pulley (2) of the air conditioning compressor (5) .
Maintain the preload of the belt tensioner (1) using a suitable socket wrench (3) .
Remove the special tool 0 496 268 (11 0 390) (2) from the belt tensioner.

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Loosen the belt tensioner (2) counterclockwise using a suitable socket wrench (1) .

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Connect the transmission oil lines (2) .
Lock the locks (1) in the arrow direction.
The locks (1) must engage audibly.

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Lock clamp (1) .
Clamp (1) must engage audibly.

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Follow-up work

Refer to INSTALLING THE LEFT ENGINE SUPPORT BRACKET .
Refer to INSTALLING FRONT AXLE .
Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
Refer to FASTENING THE SWIVEL BEARING ON THE LEFT AND RIGHT .
Refer to REMOVING THE MOBILE LIFTING TABLE .
Refer to FASTENING COOLANT HOSE TO THE FRONT SUBFRAME .
Refer to SECURING THE TRANSMISSION OIL COOLING BRACKET .
Refer to REPLACING THE RADIAL SHAFT SEALS .
Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
Refer to ATTACHING THE BRAKE CALIPER ON THE LEFT AND RIGHT .
Refer to CONNECTING THE CONNECTORS ON LEFT AND RIGHT .
Refer to CONNECTING THE CONNECTOR TO THE LEFT AND RIGHT VERTICAL ACCELERATION SENSOR .
Refer to SECURING THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
Refer to FASTENING THE RIGHT AND LEFT OUTPUT SHAFTS ONTO THE WHEEL BEARING .
Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
Refer to ATTACHING THE WIRING HARNESS OF THE ACTIVE STABILIZER .
Refer to FASTENING WIRING HARNESS TO THE EPS .
Refer to IF INSTALLED: FASTENING THE AUXILIARY HEATER .
Refer to INSTALLING LEFT AND RIGHT BRAKE VENTILATION DUCT .
Refer to INSTALLING THE LEFT AND RIGHT CRASH LEVER .
Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT, BOTTOM LEFT AND RIGHT .
Refer to INSTALLING REINFORCEMENT STRUT .
Refer to INSTALLING THE LEFT UNFILTERED-AIR DUCT .
Refer to INSTALLING THE HOLDER FOR THE DME CONTROL UNIT ON THE LEFT .
Refer to INSTALLING THE DME CONTROL UNIT OF CYLINDERS 5 TO 8 .
Refer to INSTALLING COVER FOR THE LEFT DME CONTROL UNIT .
Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
Refer to TAKING ENGINE OUT OF INSTALLATION POSITION .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH TRIM (DOOR SILL) AT LEFT AND RIGHT .
Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
Refer to ATTACHING THE SPRING STRUT (AIR SUSPENSION) RIGHT FRONT .
Refer to INSTALLING THE STRUT BRACE ON THE LEFT AND RIGHT .
Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
Refer to INSTALLING THE FRONT HOOD SEAL .
Refer to INSTALLING THE CENTER COWL UPPER PART .
Refer to INSTALLING WINDSHIELD PANEL COVER .
Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .