Refitting oil pan
NOTE:
RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Using the special tool 0 495 102 (11 4 470) , remove the remains of the coarse seal from the sealing face (1) of the crankcase.
- Clean the sealing surface (1)
with brake cleaner.CONSUMABLE DESCRIPTION
Brake cleaner 2.0 500 ml, Spray can 83192365214 20, Canister 83192365215 NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents. - Remove fine seal remains on the sealing surface (1) of the oil pan with the special tool 0 495 102 (11 4 470) .
- Clean the sealing surface (1)
with brake cleaner.CONSUMABLE DESCRIPTION
Brake cleaner 2.0 500 ml, Spray can 83192365214 20, Canister 83192365215 - Have the special tool 2 469 803
ready.NOTE: TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES (APPLICABLE BMW PARTS CATALOGUE) . - Position the sealing compound (1)
as shown on the special tool 2 469 803
.
Parts: Sealant
NOTE: TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly. - Apply sealing bead (1)
with the sealing compound in the marked
area along the inner edge.SEALING COMPOUND SPECIFICATIONS
Loctite 5970 liquid sealing compound Processing time <10 minutes at room temperature 50 ml, Cartridge 83190404517 TECHNICAL DATA SPECIFICATIONHeight of the sealing bead 2.0 mm... 2.5 mm - Completely encircle the oil return orifice (arrow) with the sealing compound.NOTE: TECHNICAL INFORMATION
The special tool 11 8 780 is only required when the transmission is removed. - Position the special tool 0 496 120 (11 8 780) with the transmission bolts (1) in such a way that the oil pan aligns exactly with the timing case cover.
- Replace the centering sleeves where required.
- Insert and position oil pan (1)
to top front.
- Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATION
Oil sump to crankcase M8x30 Tightening torque 24 Nm - Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATION
Oil sump to crankcase M8x30 Tightening torque 24 Nm TIGHTENING TORQUE SPECIFICATIONOil sump to crankcase M8x110 Tightening torque 24 Nm - Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATION
Oil sump to crankcase M8x30 Tightening torque 24 Nm - Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATION
Oil sump to crankcase M8x30 Tightening torque 24 Nm TIGHTENING TORQUE SPECIFICATIONOil sump to crankcase M8x110 Tightening torque 24 Nm - Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATION
Oil sump to crankcase M8x30 Tightening torque 24 Nm - Tighten transmission screws (1)
.TIGHTENING TORQUE SPECIFICATION
Transmission to oil pan (manual transmission and automatic transmission) M8x50 Tightening torque 19 Nm - Secure the clamps (arrows).
- Connect and lock the connector (1) .
- Make sure the connector (1)
engages audibly.
- Secure clamps (1) .
- Insert and install the sealing cap (2)
.
Follow-up work
- Refer to INSTALLING BEARING BRACKET .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to ATTACHING THE BRACKET OF THE FRONT TRANSMISSION OIL LINE .
- Refer to INSTALLING STARTER MOTOR .
- Refer to REPLACING THE LEFT AND RIGHT RADIAL SHAFT SEAL .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE OIL SUMP .
- Refer to INSTALLING OUTPUT SHAFT ON LEFT AND RIGHT .
- Refer to SECURING THE JUNCTURE SHAFT IN FRONT ON THE FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING THE FRONT AXLE SUPPORT .
- Refer to PARTIALLY INSTALLING THE AIR DUCT FOR THE BRAKE ON THE LEFT AND RIGHT .
- Refer to ATTACHING THE LEFT AND RIGHT TENSION STRUTS ON THE SWIVEL BEARING .
- Refer to ATTACHING THE LEFT AND RIGHT WISHBONE ON THE SWIVEL BEARING .
- Refer to SECURING THE TIE ROD ON THE LEFT AND RIGHT OF THE SWIVEL BEARING .
- Refer to ATTACHING THE RIGHT AND LEFT OUTPUT SHAFT ONTO THE WHEEL BEARING .
- Refer to ATTACHING THE ANTI-ROLL BAR LINK ON THE ANTI-ROLL BAR AT LEFT AND RIGHT .
- Position the line.
Clip the line into the bracket (2).
Connect connectors (1) and lock.
- Refer to SECURING THE WIRING HARNESS FOR THE EPS ON THE FRONT AXLE SUPPORT .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to TAKING ENGINE OUT OF INSTALLATION ORIENTATION .
- Refer to TOPPING UP/CHECKING FRONT AXLE TRANSMISSION OIL .
- Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE LOWER WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to INSTALLING INTAKE FILTER HOUSING .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE SIDE PANEL SEAL .
- Refer to INSTALLING THE LATERAL HOOD SEALS .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
- Refer to FILLING ENGINE OIL .
- Refer to OPENING THE OIL FILLER CAP .
- Refer to CONNECTING NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to ACTIVATING THE 48 V ELECTRICAL SYSTEM .