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Transfer Assembly: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCHARGE FUEL SYSTEM PRESSURE  (See FUEL INJECTOR )
  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT )
  3. REMOVE COOL AIR INTAKE DUCT SEAL  (See SYSTEM DIAGRAM )
  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See REASSEMBLY ).
  5. REMOVE BATTERY  (See REASSEMBLY )
  6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  7. REMOVE FRONT WHEELS 
  8. REMOVE ENGINE UNDER COVER ASSEMBLY  (See REASSEMBLY )
  9. REMOVE NO. 1 ENGINE UNDER COVER  (See REASSEMBLY )
  10. REMOVE NO. 2 ENGINE UNDER COVER  (See REASSEMBLY )
  11. REMOVE FLOOR UNDER COVER LH 
  12. REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY LH  (See REMOVAL )
  13. REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY RH  (See REMOVAL )
  14. REMOVE FRONT FENDER LINER LH  (See REMOVAL )
  15. REMOVE FRONT FENDER LINER RH  (See REMOVAL )
  16. REMOVE FRONT FENDER APRON SEAL LH  (See REASSEMBLY )
  17. REMOVE FRONT FENDER APRON SEAL RH  (See REASSEMBLY )
  18. DRAIN ENGINE OIL  (See REPLACEMENT )
  19. DRAIN ENGINE COOLANT  (See COMPONENTS )
  20. DRAIN AUTOMATIC TRANSAXLE FLUID  (See REMOVAL )
  21. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  22. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  23. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  24. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  25. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY  (See REASSEMBLY )
  26. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REASSEMBLY )
  27. REMOVE NO. 2 AIR CLEANER INLET  (See SYSTEM DIAGRAM )
  28. REMOVE NO. 1 AIR CLEANER INLET  (See ON-VEHICLE INSPECTION )
  29. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See ON-VEHICLE INSPECTION )
  30. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY  (See REASSEMBLY )
  31. REMOVE AIR CLEANER CASE SUB-ASSEMBLY  (See ON-VEHICLE INSPECTION )
  32. REMOVE AIR CLEANER BRACKET  (See REASSEMBLY )
  33. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY  (See REASSEMBLY )
  34. REMOVE RESERVOIR BRACKET  (See REASSEMBLY )
  35. REMOVE NO. 2 ENGINE MOUNTING STAY RH  (See REASSEMBLY )
  36. REMOVE ENGINE MOVING CONTROL ROD  (See REASSEMBLY )
  37. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE  (See REASSEMBLY )
  38. DISCONNECT NO. 1 RADIATOR HOSE  (See REASSEMBLY )
  39. DISCONNECT NO. 2 RADIATOR HOSE  (See REASSEMBLY )
  40. DISCONNECT HEATER WATER HOSE OUTLET B  (See REASSEMBLY )
  41. DISCONNECT HEATER WATER HOSE INLET B  (See REASSEMBLY )
  42. DISCONNECT FUEL TUBE SUB-ASSEMBLY  (See REASSEMBLY )
  43. DISCONNECT OIL COOLER INLET HOSE  (See REASSEMBLY )
  44. REMOVE OIL COOLER OUTLET HOSE  (See REASSEMBLY )
  45. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY  (See REASSEMBLY )
  46. DISCONNECT ENGINE WIRE  (See REASSEMBLY )
  47. DISCONNECT UNION TO CHECK VALVE HOSE  (See INSTALLATION )
  48. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)  (See REMOVAL )
  49. REMOVE TAIL EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  50. REMOVE CENTER EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  51. REMOVE NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY  (See INSTALLATION )
  52. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  53. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  54. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH  (See INSTALLATION )
  55. REMOVE FRONT AXLE HUB NUT LH  (See REMOVAL )
  56. REMOVE FRONT AXLE HUB NUT RH  (See INSTALLATION )
  57. DISCONNECT FRONT SPEED SENSOR LH  (See REMOVAL )
  58. DISCONNECT FRONT SPEED SENSOR RH  (See INSTALLATION )
  59. DISCONNECT TIE ROD ASSEMBLY LH  (See REMOVAL )
  60. DISCONNECT TIE ROD ASSEMBLY RH  (See INSTALLATION )
  61. SEPARATE NO. 1 FRONT SUSPENSION LOWER ARM LH  (See REMOVAL )
  62. SEPARATE NO. 1 FRONT SUSPENSION LOWER ARM RH  (See INSTALLATION )
  63. SEPARATE FRONT AXLE ASSEMBLY LH  (See REMOVAL )
  64. SEPARATE FRONT AXLE ASSEMBLY RH  (See INSTALLATION )
  65. DISCONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  (See REMOVAL )
  66. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY  (See REMOVAL )
  67. DISCONNECT SUCTION HOSE SUB-ASSEMBLY  (See REMOVAL )
  68. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE  (See INSTALLATION )
  69. REMOVE V-RIBBED BELT  (See ON-VEHICLE INSPECTION )
  70. REMOVE FRONT STABILIZER BAR (for 4WD)  (See INSTALLATION )
  71. REMOVE POWER STEERING LINK ASSEMBLY (for 4WD)  (See REMOVAL )
  72. REMOVE COOLER COMPRESSOR ASSEMBLY  (See INSTALLATION )
  73. REMOVE VENTILATION HOSE  (See REMOVAL )
  74. REMOVE INTAKE AIR SURGE TANK ASSEMBLY  (See REMOVAL )
  75. REMOVE ENGINE WIRE  (See REMOVAL )
  76. REMOVE STARTER ASSEMBLY  (See REMOVAL )
  77. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET  (See REMOVAL )
  78. REMOVE MANIFOLD STAY  (See REMOVAL )
  79. INSTALL ENGINE HANGERS  (See REMOVAL )
  80. REMOVE FRONT FRAME ASSEMBLY  (See REMOVAL )
  81. REMOVE FRONT ENGINE MOUNTING INSULATOR ASSEMBLY  (See REMOVAL )
  82. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR  (See REMOVAL )
  83. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR  (See REMOVAL )
  84. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH  (See REMOVAL )
  85. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD)  (See DISASSEMBLY )
  86. REMOVE NO.2 TRANSMISSION CONTROL CABLE BRACKET  (See REMOVAL )
  87. REMOVE WIRE HARNESS CLAMP  (See REMOVAL )
  88. REMOVE WIRE HARNESS  (See REMOVAL )
  89. DISCONNECT CONNECTORS  (See REMOVAL )
  90. REMOVE TRANSFER STIFFENER PLATE RH  (See INSTALLATION )
  91. REMOVE AUTOMATIC TRANSAXLE WITH TRANSFER  (See INSTALLATION )
  92. REMOVE NO.1 TRANSFER CASE PLUG 
    1. Remove the No. 1 transfer case plug.
    2. Remove the No. 1 gasket from the No. 1 transfer case plug.
  93. REMOVE NO.2 TRANSFER CASE PLUG 
    1. Remove the No. 2 transfer case plug.
    2. Remove the No. 2 gasket from the No. 2 transfer case plug.
  94. REMOVE TRANSFER DRAIN PLUG 
    1. Remove the transfer drain plug and bleed the oil.
    2. Remove the drain gasket from the transfer drain plug.
    Fig 1: Identifying No. 1 Transfer Case Plug, No. 2 Transfer Case Plug And Transfer Drain Plug
    G05416934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  95. REMOVE TRANSFER ASSEMBLY 
    1. Remove the 2 bolts and 6 nuts.
    2. Using a plastic hammer, remove the transfer assembly from the transaxle assembly.
    NOTE:
    • Remove the transfer assembly from the transaxle assembly without tilting it.
    • When removing the transfer assembly, do not hold onto the oil seal parts on both sides of the assembly.
    Fig 2: Locating Transfer Assembly Bolts And Nuts
    G05241012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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