LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Engine Mechanical (1AR-FE)) >> Engine Unit >> Installation

Engine Unit: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL IGNITION COIL ASSEMBLY  (See REMOVAL )
  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR  (See INSTALLATION )
    Fig 1: Locating Engine Cover Joint
    G05997952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY  (See INSTALLATION )
  4. INSTALL KNOCK CONTROL SENSOR  (See REMOVAL )
  5. INSTALL SENSOR WIRE 
    1. Install the sensor wire with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    2. Connect the knock control sensor connector.
  6. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL INTAKE MANIFOLD  (See INSTALLATION )
  8. CONNECT NO. 2 VENTILATION HOSE  (See INSTALLATION )
    Fig 2: Locating Knock Control Sensor Wire And Bolt
    G06030242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY  (See INSTALLATION )
  10. INSTALL VACUUM SWITCHING VALVE ASSEMBLY  (See INSTALLATION )
  11. INSTALL WATER BY-PASS HOSE 
    1. Install the No. 1 and No. 2 water by-pass hoses.
  12. INSTALL THROTTLE BODY ASSEMBLY  (See INSPECTION )
    Fig 3: Locating No. 1 And No. 2 Water By-Pass Hoses
    G05997951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET 
    1. Install the bracket with the 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  14. INSTALL EXHAUST MANIFOLD ASSEMBLY  (See INSTALLATION )
  15. INSTALL NO. 2 MANIFOLD STAY  (See INSTALLATION )
  16. INSTALL MANIFOLD STAY  (See INSTALLATION )
    Fig 4: Locating No. 1 Compressor Mounting Bracket Bolts
    G05997950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Apply a light coat of engine oil to a new O-ring.
    2. Install the O-ring to the engine oil level dipstick guide.
    3. Install the engine oil level dipstick guide with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Install the engine oil level dipstick.
    Fig 5: Locating Engine Oil Level Dipstick Guide Bolt
    G06112211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002