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Drive Pinion Shaft Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean the mating surface of drive pinion retainer and converter case.
  2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Drive Pinion Shaft Assembly>ADJUSTMENT .
  3. Install O-rings in two locations to the converter case.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 1: Installing O-Rings To Converter Case
    G08318083Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket seamlessly to the mating surface of drive pinion retainer.

    Liquid gasket: 

    THREE BOND 1215B or equivalent

    Fig 2: Identifying Drive Pinion Retainer Mating Surface Liquid Gasket Applying Area
    G08318085Courtesy of SUBARU OF AMERICA, INC.
  5. Install the drive pinion retainer to converter case, and tighten the bolt using the ST.

    ST 18270KA020 SOCKET (E20) 

    NOTE: Do not confuse the three different length bolts when installing.

    Tightening torque: 

    43 N.m (4.4 kgf-m, 31.7 ft-lb)

    Fig 3: Identifying Drive Pinion Retainer To Converter Case Different Length Bolts
    G08318086Courtesy of SUBARU OF AMERICA, INC.
  6. Install the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Forward Clutch Assembly>INSTALLATION .
  7. Install the reverse brake assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reverse Brake Assembly>INSTALLATION .
  8. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Pulley and Secondary Pulley>INSTALLATION .
  9. Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Drive Gear>INSTALLATION .
  10. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Case>INSTALLATION .
  11. Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Device>INSTALLATION .
  12. Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Oil Pan and Strainer>INSTALLATION .
  13. Install the reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Driven Gear>INSTALLATION .
  14. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Parking Pawl>INSTALLATION .
  15. Install the transfer driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Driven Gear>INSTALLATION .
  16. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Clutch>INSTALLATION .
  17. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATION .
  18. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Inhibitor Switch>INSTALLATION .
  19. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Secondary Speed Sensor>INSTALLATION .
  20. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Speed Sensor>INSTALLATION .
  21. Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Turbine Speed Sensor>INSTALLATION .
  22. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Harness>INSTALLATION .
  23. Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Control Valve Body>INSTALLATION .
  24. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Air Breather Hose>INSTALLATION .
  25. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Automatic Transmission Assembly>INSTALLATION .
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