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Transmission Case: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean the mating surface of transmission case and converter case.
  2. Select the reduction gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Drive Gear>ADJUSTMENT .
  3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.
  4. Install the O-rings to the reverse clutch housing and drive pinion retainer.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 1: Locating O-Rings To Reverse Clutch Housing And Drive Pinion Retainer
    G08317958Courtesy of SUBARU OF AMERICA, INC.
  5. Install the seal ring to the transmission case.
    NOTE:
    • Use new seal rings.
    • Apply CVTF to the seal rings.
    Fig 2: Locating Seal Ring To Transmission Case
    G08551000Courtesy of SUBARU OF AMERICA, INC.
  6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.
    Fig 3: Locating Oil Baffle Bolt
    G11265665Courtesy of SUBARU OF AMERICA, INC.
  7. Apply liquid gasket seamlessly to the mating surface of transmission case.

    Liquid gasket: 

    THREE BOND 1215B or equivalent

    Fig 4: Identifying Transmission Case Mating Surface Liquid Gasket Applying Area
    G08317963Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transmission case.
    NOTE: The total number of transmission case mounting bolts is 15.

    Tightening torque: 

    22 N.m (2.2 kgf-m, 16.2 ft-lb)

  9. Install the oil cooler pipe.
    NOTE: Use new O-rings.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb)

    Fig 5: Locating Oil Cooler Pipe Nuts
    G08317956Courtesy of SUBARU OF AMERICA, INC.
  10. Install the oil baffle securing bolt.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb)

    Fig 6: Locating Oil Baffle Securing Bolts
    G10218760Courtesy of SUBARU OF AMERICA, INC.
  11. Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Device>INSTALLATION .
  12. Install the oil pan and oil strainer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Oil Pan and Strainer>INSTALLATION .
  13. Install the reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Driven Gear>INSTALLATION .
  14. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Parking Pawl>INSTALLATION .
  15. Install the transfer driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Driven Gear>INSTALLATION .
  16. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Clutch>INSTALLATION .
  17. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATION .
  18. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Inhibitor Switch>INSTALLATION .
  19. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Secondary Speed Sensor>INSTALLATION .
  20. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Speed Sensor>INSTALLATION .
  21. Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Turbine Speed Sensor>INSTALLATION .
  22. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Harness>INSTALLATION .
  23. Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Control Valve Body>INSTALLATION .
  24. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Air Breather Hose>INSTALLATION .
  25. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Automatic Transmission Assembly>INSTALLATION .
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