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Forward Clutch Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the thrust bearing to the converter case.
    NOTE: Face the temper color surface to the converter case side.
    Fig 1: Installing Thrust Bearing To Converter Case
    G08318053Courtesy of SUBARU OF AMERICA, INC.
  2. Install the seal ring to the input shaft.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    Fig 2: Locating Seal Ring To Input Shaft
    G08318054Courtesy of SUBARU OF AMERICA, INC.
  3. Install the forward clutch assembly to the converter case.
    Fig 3: Installing Forward Clutch Assembly To Converter Case
    G08318051Courtesy of SUBARU OF AMERICA, INC.
  4. Install the sun gear.
    NOTE: Face the end face of the sun gear to the reverse brake side as shown in the figure.
    Fig 4: Installing Sun Gear
    G08318056Courtesy of SUBARU OF AMERICA, INC.
  5. Install the thrust bearing to the sun gear.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 5: Installing Thrust Bearing To Sun Gear
    G08318057Courtesy of SUBARU OF AMERICA, INC.
  6. Install the planetary carrier.
    Fig 6: Installing Planetary Carrier
    G08318049Courtesy of SUBARU OF AMERICA, INC.
  7. Install the thrust bearing.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 7: Installing Thrust Bearing
    G08318048Courtesy of SUBARU OF AMERICA, INC.
  8. Install the internal gear.
    Fig 8: Installing Internal Gear
    G08318047Courtesy of SUBARU OF AMERICA, INC.
  9. Install the thrust bearing to the internal gear.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 9: Installing Thrust Bearing To Internal Gear
    G08318061Courtesy of SUBARU OF AMERICA, INC.
  10. Select a washer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Forward Clutch Assembly>ADJUSTMENT .
  11. Install the reverse brake assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reverse Brake Assembly>INSTALLATION .
  12. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Pulley and Secondary Pulley>INSTALLATION .
  13. Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Drive Gear>INSTALLATION .
  14. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Case>INSTALLATION .
  15. Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Device>INSTALLATION .
  16. Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Oil Pan and Strainer>INSTALLATION .
  17. Install the reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Driven Gear>INSTALLATION .
  18. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Parking Pawl>INSTALLATION .
  19. Install the transfer driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Driven Gear>INSTALLATION .
  20. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Clutch>INSTALLATION .
  21. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATION .
  22. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Inhibitor Switch>INSTALLATION .
  23. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Secondary Speed Sensor>INSTALLATION .
  24. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Speed Sensor>INSTALLATION .
  25. Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Turbine Speed Sensor>INSTALLATION .
  26. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Harness>INSTALLATION .
  27. Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Control Valve Body>INSTALLATION .
  28. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Air Breather Hose>INSTALLATION .
  29. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Automatic Transmission Assembly>INSTALLATION .
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