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Reverse Brake Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Select a washer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Forward Clutch Assembly>ADJUSTMENT .
  2. Install the selected washer to the reverse brake housing.
    Fig 1: Installing Selected Washer To Reverse Brake Housing
    G10275263Courtesy of SUBARU OF AMERICA, INC.
  3. Install the thrust bearing to the reverse brake housing.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 2: Installing Thrust Bearing To Reverse Brake Housing
    G08318026Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the internal gear from the forward clutch assembly, and install it to the reverse brake housing.
    Fig 3: Removing Internal Gear From Forward Clutch Assembly
    G08318027Courtesy of SUBARU OF AMERICA, INC.
  5. Install the O-rings.
    NOTE:
    • Install a new O-ring.
    • Apply CVTF to the O-rings.
    Fig 4: Locating O-Rings
    G08318024Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reverse brake assembly and internal gear as a unit to the drive pinion retainer.
    NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier.

    Tightening torque: 

    37 N.m (3.8 kgf-m, 27.3 ft-lb)

    Fig 5: Installing Reverse Brake Assembly And Internal Gear Unit To Drive Pinion Retainer
    G08318023Courtesy of SUBARU OF AMERICA, INC.
  7. Install the O-ring to the lubrication pipe.
    NOTE:
    • Install a new O-ring.
    • Apply CVTF to the O-rings.
    Fig 6: Locating O-Ring To Lubrication Pipe
    G08318022Courtesy of SUBARU OF AMERICA, INC.
  8. Install the lubrication pipe and oil guide.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb)

    Fig 7: Locating Lubrication Pipe And Oil Guide Nut
    G11265740Courtesy of SUBARU OF AMERICA, INC.
  9. Install the manual valve assembly and separator plate.

    Tightening torque: 

    9 N.m (0.9 kgf-m, 6.6 ft-lb)

    Fig 8: Locating Manual Valve Assembly Bolts
    G08318020Courtesy of SUBARU OF AMERICA, INC.
  10. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Pulley and Secondary Pulley>INSTALLATION .
  11. Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Drive Gear>INSTALLATION .
  12. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Case>INSTALLATION .
  13. Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Device>INSTALLATION .
  14. Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Oil Pan and Strainer>INSTALLATION .
  15. Install the reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Reduction Driven Gear>INSTALLATION .
  16. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Parking Pawl>INSTALLATION .
  17. Install the transfer driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Driven Gear>INSTALLATION .
  18. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transfer Clutch>INSTALLATION .
  19. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Extension Case>INSTALLATION .
  20. Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Inhibitor Switch>INSTALLATION .
  21. Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Secondary Speed Sensor>INSTALLATION .
  22. Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Primary Speed Sensor>INSTALLATION .
  23. Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Turbine Speed Sensor>INSTALLATION .
  24. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Harness>INSTALLATION .
  25. Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Control Valve Body>INSTALLATION .
  26. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Air Breather Hose>INSTALLATION .
  27. Install the transmission assembly to the vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Automatic Transmission Assembly>INSTALLATION .
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