Retrofit Trailer Hitch - AN31.10-P-8080LWJ
Model 253.3 as of 6/1/20
with code 460 (Canada version)
except code 36P (AMG Styling package)
except code 494 (US version)
except code 5U1 (Aluminum rear axle carrier)
except code 737L (Mexico)
except code 830 (China version)
except code 835 (South Korea version)
except code U98 (LITHIUM-ION-STARTERBATTERY (LISB))
Model 253.3 as of 6/1/20
with code 494 (US version)
except code 36P (AMG Styling package)
except code 460 (Canada version)
except code 5U1 (Aluminum rear axle carrier)
except code 737L (Mexico)
except code 830 (China version)
except code 835 (South Korea version)
except code U98 (LITHIUM-ION-STARTERBATTERY (LISB))
Model 253.9 (except 253.992/993) as of 6/1/20
with code 460 (Canada version)
except code 36P (AMG Styling package)
except code 494 (US version)
except code 5U1 (Aluminum rear axle carrier)
except code 737L (Mexico)
except code 830 (China version)
except code 835 (South Korea version)
except code U98 (LITHIUM-ION-STARTERBATTERY (LISB))
Model 253.9 (except 253.992/993) as of 6/1/20
with code 494 (US version)
except code 36P (AMG Styling package)
except code 460 (Canada version)
except code 5U1 (Aluminum rear axle carrier)
except code 737L (Mexico)
except code 830 (China version)
except code 835 (South Korea version)
except code U98 (LITHIUM-ION-STARTERBATTERY (LISB))
Shown with CODE P17 (KEYLESS-GO package)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on retrofitting electrical/optical lines | AH82.00-P-0000-01A | |
| Notice | Notes on the use of paint scraping nuts on ground connections | AH00.19-P-1000-20A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on installing a trailer hitch | AH31.10-P-1000-02CW | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notes on HANDS-FREE ACCESS | AH80.61-P-0001-01A | ||
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Print out the detailed installation instructions and hand them over to the customer. | For do-it-yourself installation of trailer hitch by the customer. | |
| 2 | Remove spare wheel well trim. | ||
| 3.1 | Remove right side load compartment trim. | Model 253.3/9 except code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) | |
| AR68.30-P-1180LWG | |||
| 3.2 | Remove left and right side load compartment trim. | Model 253.3/9 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) | |
| AR68.30-P-1180LWG | |||
| 4 | Remove side trim from rear passenger compartment on right. | ||
| AR68.30-P-4780EQ | |||
| 5 | Remove trim from right B-pillar. | ||
| AR68.30-P-4700LW | |||
| 6 | Remove door sills at front right and left and door sill at rear right. | ||
| AR68.30-P-4100LW | |||
| 7 | Remove front seats. | ||
| AR91.10-P-1000LW | |||
| 8 | Remove right front floor covering. | ||
| AR68.20-P-2070LW | |||
| 9 | Remove floor covering at front left. | ||
| AR68.20-P-2050LW | |||
| 10 | Remove center console. | ||
| Model 253.3/9 with transmission 724, 725 | AR68.20-P-2000LWG | ||
| 11 | Remove cover below instrument panel at right. | ||
| AR68.10-P-1520LW | |||
| 12 | Remove left covering under instrument panel. | ||
| AR68.10-P-1500LW | |||
| 13 | Release fuse box on passenger-side A-pillar. | ||
| AR54.15-P-1311LWG | |||
| 14 | Remove rear bumper (70). | ||
| AR88.20-P-2200LWG | |||
| 15 | Remove rear switch module lower sensor (A87/2) and rear switch module upper sensor from rear bumper (70). | ||
| Model 253.3/9 with code P17 (KEYLESS-GO package) | AR80.61-P-0012LW | ||
| 16 | Unfasten rubber retainers on rear muffler. | Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | *BR00.45-Z-1002-06A |
| 17 | Remove crossmember (6). | ||
| 18 | In the XENTRY Portal Parts Information in DG 99, check if the rear engine compartment lining installed in accordance with the vehicle equipment can be used for retrofitting the trailer hitch. | If the rear engine compartment lining is incompatible ↓ Remove engine compartment lining at rear. |
|
| AR61.20-P-1105LW | |||
| 19 | In the XENTRY Portal Parts Information in DG 99, check if the fan unit installed in accordance with the vehicle equipment can be used for retrofitting the trailer hitch. | If the fan unit is incompatible, ↓ replace fan unit. |
|
| Model 253.3/9 with engine 264 | AR20.40-P-5050MRP | ||
| Model 253.3/9 with engine 274.9, 276.8, 642, 651 |
AR20.40-P-5050RF | ||
| 20 | Cut radiator shutters wiring harness branch-off line at a distance of approx. 20 mm from black 4-pin connector. | Model 253.3/9 with code 2U1 (Radiator shutters) | |
| 21 | Insulate line ends of radiator shutters wiring harness branch-off line with solder terminal sleeves and strap down. | Model 253.3/9 with code 2U1 (Radiator shutters) | |
| AR00.19-P-0100A | |||
| 22 | Remove battery. | Model 253.3/9 with engine 264, 274 If the fan unit wiring harness is incompatible. |
|
| AR54.10-P-0005LW | |||
| 23 | Remove windshield wiper system. | Model 253.3/9 with engine 264, 274 If the fan unit wiring harness is incompatible. |
|
| AR82.30-P-6400LW | |||
| 24 | In the XENTRY Portal Parts Information in DG_99, check if the engine cover installed in accordance with the vehicle equipment can be used for the retrofitting of the trailer hitch. | Model 253.3/9 with engine 264 If the engine cover is incompatible, ↓ Remove engine cover. |
|
| AR01.10-P-2405MRI | |||
| 25 | In the XENTRY Portal Parts Information in DG 99, check if the fuse and relay module installed in the rear passenger compartment in accordance with the vehicle equipment can be used for retrofitting the trailer hitch. | If rear passenger compartment fuse and relay module is incompatible, ↓ replace fuse and relay module in rear passenger compartment. |
|
| AR54.15-P-0001LW | |||
| Install | |||
| 26 | Retrofit trailer hitch control unit. | AN31.19-P-8080-05LWM | |
| 27 | Retrofit mechanical detachable parts. | Model 253.3 | AN31.11-P-8080-05LWH |
| Model 253.9 | AN31.11-P-8080-05LWG | ||
| *BA31.11-P-1001-01M | |||
| *BA31.11-P-1002-01M | |||
| *BA31.11-P-1003-01M | |||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 28 | Retrofit trailer hitch wiring harness. | AN31.19-P-8100-05LWJ | |
| *BA00.19-P-1005-01E | |||
| *BA00.19-P-1016-01E | |||
| *BA00.19-P-1017-01E | |||
| *BA00.19-P-1028-01E | |||
| Fig 1 | |||
| Fig 2 | |||
| 29 | replace wiring harness for fan unit. | If the fan unit wiring harness is incompatible. Model 253.313/315/316/353/380/381/384/913/914/915/916/953/980/981/983/984 | AN31.19-P-8100-07LWL |
| *BA00.19-P-1003-01E | |||
| *BA54.15-P-1003-01K | |||
| Fig 1 | |||
| Fig 2 | |||
| 30 | Retrofit front cylinder head heat shield. | Model 253.3/9 with engine 264 | AN31.11-P-8080-14LWM |
| *BA09.40-P-1014-02C | |||
| 31 | Install engine cover. | Model 253.3/9 with engine 264 If the engine cover is incompatible. |
|
| AR01.10-P-2405MRI | |||
| 32 | Install rear engine compartment lining. | If the rear engine compartment lining is incompatible. | AN31.11-P-8080-11LWG |
| 33 | Add bumper cutout. | Model 253.3 except code 772 (AMG styling - front spoiler, longitudinal members) | AN31.11-P-8080-02LWH |
| Model 253.9 except code 772 (AMG styling - front spoiler, longitudinal members) | AN31.11-P-8080-02LWG | ||
| 34 | Modify lower bumper section. | Model 253.3/9 with code 772 (AMG styling - front spoiler, longitudinal members) | |
| 35 | Install rear switch module upper sensor on rear bumper (70). | Model 253.3/9 with code P17 (KEYLESS-GO package) | |
| AR80.61-P-0012LW | |||
| 36 | Install rear bumper (70). | ||
| AR88.20-P-2200LWG | |||
| 37 | Mount reinforcement (70.3) onto rear bumper (70) and fix in place using expansion rivet (70.4) and screw (70.5). | ||
| 38 | Install rear switch module lower sensor (A87/2) on rear bumper (70). | Model 253.3/9 with code P17 (KEYLESS-GO package) | |
| AR80.61-P-0012LW | |||
| 39 | Install remaining parts. | ||
| 40 | Attach adhesive label for tongue weight. | ||
| Update Vehicle Documentation (VeDoc) | |||
| 41 | Delete special equipment from online vehicle data card. | Model 253.3/9 with code 2U1 (Radiator shutters) |
|
| 42 | Enter special equipment into online vehicle data card. | ||
| 43 | Attach "Trailer hitch retrofitted as per AN31.10-P-8080LWI" note under field organization texts to DG 27, DG 31, DG 50, DG 52, DG 54 and DG 88. | ||
| 44 | Connect diagnostic system and select vehicle using vehicle identification number (VIN). | ||
| AD00.00-P-2000-04B | |||
| 45 | Perform variant coding using the software calibration number (SCN). | Instrument cluster Head unit Front SAM control unit Rear SAM control unit Trailer recognition control unit ESP® control unit 360° camera control unit KEYLESS-GO control unit Engine control unit |
|
| 46 | Disconnect diagnostic system. | ||
| AD00.00-P-2000-04B | |||
| Check | |||
| 47 | Perform function test of ball neck and light signals on trailer hitch socket. | AN31.10-P-0008-01LWG |
| Number | Designation | Model 253 (except 253.99) as of model year 2020 | Model 253 (except 253.99) up to model year 2020 | ||
|---|---|---|---|---|---|
| BA00.19-P-1003-01E | Left front ground point | W2/2 | Nm | 10 | 10 |
| Number | Designation | Model 253 (except 253.99) as of model year 2020 | Model 253 (except 253.99) up to model year 2020 | ||
|---|---|---|---|---|---|
| BA00.19-P-1005-01E | Right rear wheel well ground point | W3/8 | Nm | 10 | 10 |
| Number | Designation | Model 253 (except 253.99) as of model year 2020 | Model 253 (except 253.99) up to model year 2020 | ||
|---|---|---|---|---|---|
| BA00.19-P-1016-01E | Left front footwell ground point | W15/5 | Nm | 10 | 10 |
| Number | Designation | Model 253 (except 253.99) as of model year 2020 | Model 253 (except 253.99) up to model year 2020 | ||
|---|---|---|---|---|---|
| BA00.19-P-1017-01E | Left front footwell ground point (CAN) | W15/6 | Nm | 10 | 10 |
| Number | Designation | Model 253 (except 253.99) as of model year 2020 | Model 253 (except 253.99) up to model year 2020 | ||
|---|---|---|---|---|---|
| BA00.19-P-1028-01E | Left footwell ground point | W34 | Nm | 10 | 10 |
| Number | Designation | Engine 264 | ||
|---|---|---|---|---|
| BA09.40-P-1014-02C | Screw, ignition system heat shield to cylinder head | M8 | Nm | 20 |
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA31.11-P-1001-01M | Bolt, trailer hitch to longitudinal member reinforcement (short) | M12 | Nm | 120 |
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA31.11-P-1002-01M | Longitudinal member reinforcement for trailer hitch (short) to body | Nut M12 | Nm | 120 |
| Bolt M12 | Nm | 125 | ||
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA31.11-P-1003-01M | Bolt, longitudinal member reinforcement for trailer hitch (long) to body | M10 | Nm | 70 |
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA54.15-P-1003-01K | Nut, positive line to engine compartment prefuse box | M6 | Nm | 8 |
| M8 | Nm | 16 | ||
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | A 000 989 01 60 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
| Part no. | Designation | Quantity |
|---|---|---|
| KG 99 (see XENTRY Portal Parts Information) | Trailer hitch parts kit | 1 |