Remove/Install Soft Top Canvas - AR77.31-P-1001RGR
Model 190.4
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Remove | |||
| 1 | Remove the soft top | AR77.30-P-1002RGR | |
| 2 | Install the soft top on the device (32) | AR77.30-P-1002-03RGR | |
| 000 588 25 62 00 Lift table | WS01.00-P-0264A | ||
| Fig 1 | |||
| 3 | Remove the rear soft top headliner | AR77.30-P-1012RGR | |
| 4 | Remove the front left and right seals (2) | AR77.30-P-3361RGR | |
| 5 | Remove the rear left and right seals (3) | AR77.30-P-3363RGR | |
| 6 | Using a suitable tool, pull out the rear retaining strip (1.1) of soft top canvas (1) from clamping bracket (4). | ||
| 7 | Remove the retaining clips (5) that remain in the clamping bracket (4) | ||
| 8 | Unclip the left and right grab handle (6) on the rear window frame (7) | ||
| 9 | Disconnect left and right electrical connector (8) from rear window heater | ||
| 10 | Drill out rivet heads on rivets (11) and suction off drill shavings | Hand drill Drill set Wet/dry vacuum cleaner |
|
| 11 | Remove the clamping tab (1.2) from the rear supporting bow (9) | ||
| 12 | Remove the clamping tab (1.3) from the center supporting bow (10) | ||
| 13 | Open the Velcro fastener on the left and right tab (1.5) | ||
| 14 | Unscrew screw (12) on the left and right Velcro strip (1.6) | ||
| 15 | Unscrew screws (15) on the left and right seal retaining rail (13) and remove the seal retaining rails (13) | ||
| 16 | Unscrew the screws (16) on the left and right retaining strip (1.8) | ||
| 17 | Unscrew bolts (17) | ||
| 18 | Detach left and right retaining strip (1.7) of soft top canvas (1) from soft top frame. | ||
| 19 | Detach left and right retaining strips (1.8) from soft top bow (18). | ||
| 20 | Fold over chafe protection (19), unhook tension cable (20) from spring (21) and remove tension cable (20) from guide (22) | ||
| 21 | Release and disconnect electrical connector (23) | ||
| 22 | Cut through the cable ties (24) and remove the electrical wiring harness (25) from the soft top bow (18) | ||
| 23 | Guide the electrical wiring harness (25) out of the tabs (1.4) on the insulation mat (26) | ||
| 24 | Fold the soft top canvas (1) at the rear upwards, fold over to the front as far as the retaining strip (1.9) and remove the bonding of the soft top canvas (1) on the soft top bow (18) | ||
| 25 | Undip the retaining strip (1.9) from the soft top bow (18) | ||
| 26 | Detach left and right tensioning cable (20) on soft top bow (18). | ||
| 27 | Remove the soft top canvas (1) in the area of the adhesive tape strip (28) from the soft top bow (18) | ||
| 28 | Unhook the retaining strip (1.10) from the soft top bow (18) and remove the soft top canvas (1) | ||
| Install | |||
| 29 | Prepare soft top frame | AR77.31-P-1001-05RGR | |
| Cleaner | *BR00.45-Z-1025-04A | ||
| Repair kit for soft top canvas | *BR00.45-Z-1017-08A | ||
| 30 | Prepare the soft top canvas (1) | AR77.31-P-1001-04RGR | |
| Repair kit for soft top canvas | *BR00.45-Z-1017-08A | ||
| 31 | Align the soft top canvas (1) | AR77.31-P-1001-06RGR | |
| Fig 1 | |||
| Fig 2 | |||
| 32 | Fold up soft top canvas (1) at rear and fold forward completely. | ||
| 33 | Bond the soft top canvas (1) | AR77.31-P-1001-07RGR | |
| Repair kit for soft top canvas | *BR00.45-Z-1017-08A | ||
| Fig 1 | |||
| Fig 2 | |||
| 34 | Attach the soft top canvas (1) on the left and right retaining strip (1.8) and the retaining strip (1.10) to the soft top bow (18) | ||
| 35 | Attach left and right retaining strip (1.7) of soft top canvas (1) on soft top frame. | ||
| 36 | Position a new retaining clip (5) on the left and right of the joint (arrow A) and attach to the rear retaining strip (1.1) | Repair kit for soft top canvas | *BR00.45-Z-1017-08A |
| 37 | Attach new retaining clips (5) opposite the installation markings (arrow B) on the rear retaining strip (1.1) | Repair kit for soft top canvas | *BR00.45-Z-1017-08A |
| 38 | Clip rear retaining strip (1.1) into tensioning bracket (4). | ||
| 39 | Guide the locking hook (30) and the guide pins (31) of the front lock completely into the mounts on the device (32) | ||
| Fig 1 | |||
| 40 | Hook both soft top tensioning straps (14) into device (32) and tighten nuts (34). | ||
| Fig 1 | |||
| 41 | Push an Allen key (size 6) in the emergency actuation (arrow D) and thus lock the front lock completely in the mounts of the device (32) | ||
| Fig 1 | |||
| 42 | Position the insulation mat (26) above the center of the supporting bow (10) | ||
| 43 | Tighten the soft top canvas (1) with new screws (17) on the soft top bow (18) | ||
| Repair kit for soft top canvas | *BR00.45-Z-1017-08A | ||
| *BA77.33-P-1002-02D | |||
| 44 | Remove the protective foils from the adhesive tape strip (38) on the center supporting bow (10) and bond the clamping tab (1.3) to the center supporting bow (10) | ||
| 45 | Remove the protective foil from the adhesive tape strip (37) on the rear supporting bow (9) and bond the clamping tab (1.2) to the rear supporting bow (9) | ||
| 46 | Rivet the clamping tab (1.3) to the center supporting bow (10) | Riveting tool Repair kit for soft top canvas |
*BR00.45-Z-1017-08A |
| 47 | Tighten the left and right retaining strip (1.8) with new screws (16) on the soft top bow (18) | ||
| Repair kit for soft top canvas | *BR00.45-Z-1017-08A | ||
| *BA77.33-P-1002-02D | |||
| 48 | Guide the electrical wiring harness (25) through the tabs (1.4) on the insulation mat (26) | ||
| 49 | Connect the electrical connector (23) and attach the electrical wiring harness (25) with new cable ties (24) to the soft top bow (18) | ||
| 50 | Hook the tension cable (20) into the spring (21) | ||
| 51 | Position the tension cable (20) in the guide (22) and fold over the chafe protection (19) | ||
| 52 | Install the left and right seal retaining rail (13) and tighten with screws (15) | ||
| 53 | Tighten the left and right Velcro strip (1.6) with screws (12) | ||
| 54 | Connect the left and right tab (1.5) on the Velcro fastener with the correct tensioning strap (29) | ||
| 55 | Connect the left and right electrical connector (8) of the rear window heater | ||
| 56 | Clip the left and right grab handle (6) on the rear window frame (7) | ||
| 57 | Install the rear left and right seals (3) | AR77.30-P-3363RGR | |
| 58 | Install the front left and right seals (2) | AR77.30-P-3361RGR | |
| 59 | Install the rear soft top headliner | AR77.30-P-1012RGR | |
| 60 | Remove soft top from device (32) | ||
| 000 588 25 62 00 Lift table | WS01.00-P-0264A | ||
| Fig 1 | |||
| 61 | Install soft top | AR77.30-P-1002RGR |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 190.4 | |
|---|---|---|---|
| BA77.33-P-1002-02D | Screw/bolt, inner headliner to front bow | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1017-08A | Repair kit for soft top canvas | A 197 778 00 01 |
| BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |