Remove/install side window between C and D-pillars - AR67.30-P-2301PA

MODEL 203.2 

Fig 1: Identifying Side Window

Fig 2: Identifying Side Window, Clip Retainer And Cutting Areas

	Removing
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Remove guide rail for load compartment cover		AR68.30-P-1100PA
3	Remove paneling on C-pillar		AR68.30-P-4490PA
4	Remove clips from C-pillar
5	Remove D-pillar paneling		AR68.30-P-4495PA
6	Disconnect connector from antenna amplifier (A2/18) and glass breakage sensor on side window (1) and fasten with adhesive tape to side window.
7	Remove molding from rear side window		AR67.30-P-4010PA
	Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
8	Cut side window out with cutting blade	Secure side window with the aid of an assistant to prevent it from dropping down.	AR67.30-P-4050-01PA
		Multicutter	*WH58.30-Z-1003-20A
		Cutting blade	Figure
		Cutting blade, straight, 35 mm blade length	Figure
9	Lift side window from body with suction cups	Suction cups	*WE58.40-Z-1029-11A
	Install
10	Prepare body flange for installation of window		AR67.10-P-1501-01P
		Multicutter	*WH58.30-Z-1003-20A
		Cutting blade	Figure
11	Prepare window for installation		AR67.10-P-1000-03P
12	Apply glue	Height of glue bead approx. 13 mm	AR67.10-P-1000-08PA
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
13	Installing side window	The curing time, is approx. 1 hour from the time the side window (1) is installed.	AR67.30-P-2305-03PA
		Suction cups	*WE58.40-Z-1029-11A
14	Install molding on rear side window		AR67.30-P-4010PA
15	Connect connector to antenna amplifier (A2/18) and glass breakage sensor to side window (1)
16	Install D-pillar paneling		AR68.30-P-4495PA
17	Install paneling on C-pillar		AR68.30-P-4490PA
18	Install guide rail for load compartment cover		AR68.30-P-1100PA
19	Clean side window (1)

Fig 3: Identifying Cutting Blade (124 589 12 63 00)

Fig 4: Identifying Cutting Blade, Straight, Blade Length 35 mm (202 589 17 63 00)

Fig 5: Identifying Cutting Blade (124 589 21 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93