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Home >> Lexus >> 2020 >> LS 500h AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System - Service Information (3 Of 5) >> Engine Assembly >> Installation [10/2017 - 09/2018] >> Procedure

Installation [10/2017 - 09/2018]: Procedure

  1. INSTALL ENGINE HANGER 

    See step  106

  2. REMOVE ENGINE STAND 
    1. Attach an engine sling device and hang the engine with a chain block.
      NOTE:

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

    2. Lift the engine and remove it from the engine stand.
      NOTE:

      With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

    3. Place the engine onto a work bench.
  3. INSTALL REAR ENGINE MOUNTING INSULATOR 
    1. for 2WD:

      Refer to PROCEDURE - Step 5

    2. for AWD:

      Refer to PROCEDURE - Step 5

  4. INSTALL REAR ENGINE MOUNTING MEMBER 
    1. for 2WD:
      GTY834860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear engine mounting member to the rear engine mounting insulator with the 3 nuts.

        Torque: 34 N.m (347 kgf/cm, 25 ft.lbf) 

    2. for AWD:
      GTY785657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear engine mounting member to the rear engine mounting insulator with the 3 nuts.

        Torque: 41 N.m (418 kgf/cm, 30 ft.lbf) 

  5. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    HINT: 

    Only perform this procedure when replacement of the engine mounting insulator is necessary.

    1. for 2WD:
      GTY785535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
      1. Install the 2 front engine mounting insulators with the 2 nuts.

        Torque: 65 N.m (663 kgf/cm, 48 ft.lbf) 

    2. GTY830755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side

      for AWD:

      1. Install the 2 front engine mounting insulators with the 4 nuts.

        Torque: 65 N.m (663 kgf/cm, 48 ft.lbf) 

  6. CONNECT FRONT FRAME CROSSMEMBER SUB-ASSEMBLY (for 2WD) 
    1. Install the front frame crossmember sub-assembly to the engine assembly with the 2 bolts.

      Torque: 57 N.m (581 kgf/cm, 42 ft.lbf) 

      GTY778437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  7. CONNECT FRONT FRAME ASSEMBLY (for AWD) 
    1. Install the front frame assembly to the engine assembly with the 2 bolts.

      Torque: 57 N.m (581 kgf/cm, 42 ft.lbf) 

      GTY797058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  8. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 1

  9. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 2

  10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) 

    Refer to PROCEDURE - Step 3

  11. INSTALL FLYWHEEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  12. INSTALL TRANSMISSION INPUT DAMPER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 3

  13. INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY 
    1. for 2WD:

      Refer to INSTALLATION [10/2017 - 09/2018]

    2. for AWD:

      Refer to INSTALLATION [10/2017 - 10/2020]

  14. INSTALL FLYWHEEL HOUSING SIDE COVER 
    1. for 2WD:

      Refer to PROCEDURE - Step 7

    2. for AWD:

      Refer to PROCEDURE - Step 8

  15. TEMPORARILY INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 1

  16. TIGHTEN FRONT PROPELLER SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 3

  17. INSTALL EXHAUST MANIFOLD ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 9

  18. INSTALL EXHAUST MANIFOLD ASSEMBLY RH (for 2WD) 

    Refer to PROCEDURE - Step 7

  19. INSTALL EXHAUST MANIFOLD ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 8

  20. INSTALL EXHAUST MANIFOLD ASSEMBLY RH (for AWD) 

    Refer to PROCEDURE - Step 6

  21. CONNECT AIR FUEL RATIO SENSOR 

    Refer to PROCEDURE - Step 12

  22. INSTALL NO. 1 EGR PIPE 

    Refer to PROCEDURE - Step 5

  23. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Install a new O-ring to the engine oil level dipstick guide.
    2. Apply a light coat of engine oil to the O-ring.
    3. Push in the engine oil level dipstick guide end into the guide hole.
    4. Install the engine oil level dipstick guide with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  24. INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE (for 2WD) 

    Refer to PROCEDURE - Step 38

  25. INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 2WD) 
    1. Set the engine on an engine lifter.
      NOTE:
      • Place wooden blocks or plate lift attachments so that the engine is level.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
      GTY821075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Wooden Block or Plate Attachments
    2. Operate the engine lifter and install the engine and transmission assembly to the vehicle.
      NOTE:

      Make sure that the engine is clear of all wiring and hoses.

    3. Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.
      GTY799454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut

      Torque: 170 N.m (1734 kgf/cm, 125 ft.lbf) 

    4. Install the rear engine mounting member with the 6 bolts.

      Torque: 34.7 N.m (354 kgf/cm, 26 ft.lbf) 

      GTY783629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 4 bolts and 2 engine hangers.
  26. INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for AWD) 
    1. Set the engine on an engine lifter.
      NOTE:
      • Place wooden blocks or plate lift attachments so that the engine is level.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
      GTY826252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Wooden Block or Plate Attachments
    2. Operate the engine lifter and install the engine and transmission assembly to the vehicle.
      NOTE:

      Make sure that the engine is clear of all wiring and hoses.

    3. Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.
      GTY829569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut

      Torque: 170 N.m (1734 kgf/cm, 125 ft.lbf) 

    4. Install the rear engine mounting member with the 6 bolts.

      Torque: 34.7 N.m (354 kgf/cm, 26 ft.lbf) 

      GTY785707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 4 bolts and 2 engine hangers.
  27. INSTALL NO. 2 GROUND WIRE 
    1. for 2WD:
      GTY828505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the No. 2 ground wire with the bolt.

        Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    2. for AWD:
      GTY835222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the No. 2 ground wire with the bolt.

        Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  28. CONNECT NO. 2 PARKING LOCK RELEASE CABLE ASSEMBLY 
    1. Connect the parking lock release lever assembly cable end to the No. 2 parking lock release cable assembly cable end.
      GTY788488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Release Lever Assembly Cable End
      *2 No. 2 Parking Lock Release Cable Assembly Cable End
    2. Attach the 2 claws and connect the cover to the No. 2 parking lock release cable assembly as shown in the illustration.
      GTY798759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Cover
      Connect
  29. INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 16

  30. INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  31. INSTALL ENGINE SIDE COVER LH (for 2WD) 

    Refer to PROCEDURE - Step 17

  32. INSTALL ENGINE SIDE COVER RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  33. TEMPORARILY INSTALL STEERING KNUCKLE LH (for 2WD) 
    1. Install the steering knuckle LH with the 2 bolts and 2 nuts.
      GTY835816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. TEMPORARILY INSTALL STEERING KNUCKLE RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  35. CONNECT STEERING KNUCKLE LH 

    Refer to PROCEDURE - Step 9

  36. CONNECT STEERING KNUCKLE RH 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  37. CONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 2

  38. CONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  39. CONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for AWD) 
    1. Connect the absorber and absorber bracket. Then install the bolt.

      Torque: 48 N.m (489 kgf/cm, 35 ft.lbf) 

      GTY811424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. CONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for AWD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  41. CONNECT FRONT STABILIZER LINK ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 7

  42. CONNECT FRONT STABILIZER LINK ASSEMBLY RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  43. CONNECT TIE ROD ASSEMBLY LH 
    1. for 2WD:

      Refer to PROCEDURE - Step 2

    2. for AWD:

      Refer to PROCEDURE - Step 2

  44. CONNECT TIE ROD ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  45. INSTALL FRONT DISC BRAKE DUST COVER LH 

    Refer to PROCEDURE - Step 11

  46. INSTALL FRONT DISC BRAKE DUST COVER RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  47. INSTALL FRONT DISC LH 
    1. for 6-Pot Caliper:

      Refer to PROCEDURE - Step 4

    2. except 6-Pot Caliper:

      Refer to PROCEDURE - Step 1

  48. INSTALL FRONT DISC RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  49. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY LH 
    1. for 2WD:

      Refer to PROCEDURE - Step 15

    2. for AWD:

      Refer to PROCEDURE - Step 13

  50. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  51. INSTALL FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH 
    1. for 2WD:

      Refer to PROCEDURE - Step 1

    2. for AWD:

      Refer to PROCEDURE - Step 2

  52. INSTALL FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  53. INSTALL FRONT AXLE SHAFT NUT LH (for AWD) 

    Refer to PROCEDURE - Step 7

  54. INSTALL FRONT AXLE SHAFT NUT RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  55. CONNECT FRONT SPEED SENSOR LH (for AWD) 

    Refer to PROCEDURE - Step 14

  56. CONNECT FRONT SPEED SENSOR RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  57. CONNECT FRONT SKID CONTROL SENSOR WIRE LH (for 2WD) 

    Refer to PROCEDURE - Step 16

  58. CONNECT FRONT SKID CONTROL SENSOR WIRE RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  59. CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 4

  60. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 4

  61. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  62. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE 

    Refer to PROCEDURE - Step 3

  63. INSTALL NO. 2 FUEL TANK PROTECTOR 

    Refer to PROCEDURE - Step 4

  64. INSTALL NO. 1 CENTER FLOOR HEAT INSULATOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  65. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 3

  66. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  67. INSTALL FLOOR BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  68. INSTALL NO. 2 FLOOR BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  69. INSTALL REAR FLOOR SIDE MEMBER COVER LH 

    Refer to PROCEDURE - Step 8

  70. INSTALL REAR FLOOR SIDE MEMBER COVER RH 

    Refer to PROCEDURE - Step 7

  71. INSTALL REAR FRAME RAIL SUB-ASSEMBLY 
    1. for 2WD:
      GTY793167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt A
      *b Bolt B
      1. Install the rear frame rail sub-assembly LH and rear frame rail sub-assembly RH with the 6 bolts and 4 nuts.

        Bolt A 

        Torque: 31 N.m (316 kgf/cm, 23 ft.lbf) 

        Bolt B 

        Torque: 14 N.m (143 kgf/cm, 10 ft.lbf) 

    2. GTY799678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt A
      *b Bolt B

      for AWD:

      1. Install the rear frame rail sub-assembly LH and rear frame rail sub-assembly RH with the 6 bolts.

        Bolt A 

        Torque: 31 N.m (316 kgf/cm, 23 ft.lbf) 

        Bolt B 

        Torque: 14 N.m (143 kgf/cm, 10 ft.lbf) 

  72. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Install the No. 2 front bumper reinforcement sub-assembly with the 6 nuts.
      GTY835225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 25 N.m (255 kgf/cm, 18 ft.lbf) 

  73. INSTALL RADIATOR SUPPORT OPENING COVER 
    1. Install the 4 screws, attach the 3 claws and install the radiator support opening cover to the front crossmember sub-assembly.

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

  74. INSTALL RADIATOR SUPPORT EXTENSION RH 
    1. Install the 3 screws, attach the 2 claws and install the radiator support extension RH to the radiator support opening cover.

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

    2. Return the front fender liner RH to its original position.
  75. INSTALL RADIATOR SUPPORT EXTENSION LH 
    1. Install the 3 screws, attach the 2 claws and install the radiator support extension LH to the radiator support opening cover.

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

    2. Return the front fender liner LH to its original position.
  76. INSTALL FRONT BUMPER COVER 
    1. for Sport Package:

      Refer to INSTALLATION [10/2017 - 10/2020]

    2. except Sport Package:

      Refer to INSTALLATION [10/2017 - 10/2020]

  77. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY 
    1. Connect the No. 2 fuel tube sub-assembly and clamp.

      Refer to PRECAUTION [10/2017 - 10/2020]

      GTY783406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube sub-assembly and clamp.

      Refer to PRECAUTION [10/2017 - 10/2020]

      GTY829140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. CONNECT NO. 3 ENGINE WIRE 
    1. Connect the No. 3 engine wire with the bolt and 2 clamps.

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

      GTY783625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. CONNECT NO. 3 ENGINE ROOM WIRE 
    1. Connect the No. 3 engine room wire with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      GTY964959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the claw and connect the connector holder.
    3. Connect the connector of the air conditioning wire.
    4. Connect the No. 3 engine room wire with the 2 connectors.
  81. CONNECT ENGINE WIRE 
    1. Connect the clamp and 2 claws.
      GTY783636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 3 connectors of the engine wire to the relay block.
      GTY783635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. INSTALL ECM 

    Refer to PROCEDURE - Step 3

  83. INSTALL NO. 2 RELAY BLOCK COVER 
    1. Attach the 4 claws to install the No. 2 relay block cover.
      GTY783634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  84. CONNECT SUCTION HOSE SUB-ASSEMBLY A 
    1. for 2WD:

      Refer to PROCEDURE - Step 4

    2. for AWD:

      Refer to PROCEDURE - Step 6

  85. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. for 2WD:

      Refer to PROCEDURE - Step 5

    2. for AWD:

      Refer to PROCEDURE - Step 5

  86. CONNECT TRANSMISSION OIL COOLER HOSE 

    Refer to PROCEDURE - Step 31

  87. CONNECT NO. 2 OIL COOLER OUTLET HOSE 

    Refer to PROCEDURE - Step 32

  88. CONNECT WATER HOSE SUB-ASSEMBLY 
    1. for 2WD:

      Refer to PROCEDURE - Step 1

    2. for AWD:

      Refer to PROCEDURE - Step 2

  89. CONNECT INLET HEATER WATER HOSE 
    1. Connect the inlet heater water hose to the No. 3 water by-pass hose assembly, and slide the clamp to secure the hose.
      GTY793368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. CONNECT OUTLET HEATER WATER HOSE 
    1. Connect the outlet heater water hose to the No. 2 water by-pas pipe assembly, and slide the clamp to secure the hose.
      GTY799447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  91. CONNECT NO. 3 RADIATOR HOSE 

    Refer to PROCEDURE - Step 28

  92. CONNECT NO. 1 RADIATOR HOSE 

    Refer to PROCEDURE - Step 29

  93. CONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Connect the No. 1 fuel vapor feed hose to the purge VSV.
      GTY783637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. CONNECT GENERATOR CABLE 

    Refer to PROCEDURE - Step 13

  95. CONNECT MOTOR CABLE 

    Refer to PROCEDURE - Step 12

  96. INSTALL INVERTER TERMINAL COVER 

    Refer to PROCEDURE - Step 14

  97. INSTALL AIR CLEANER WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 4

  98. CONNECT NO. 2 PCV HOSE 

    Refer to PROCEDURE - Step 6

  99. INSTALL NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 5

  100. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 42

  101. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 41

  102. ADD ENGINE OIL 

    Refer to PROCEDURE - Step 11

  103. ADD DIFFERENTIAL OIL (for AWD) 

    Refer to PROCEDURE - Step 3

  104. ADD HYBRID TRANSMISSION FLUID 
    1. for 2WD:

      Refer to PROCEDURE - Step 3

    2. for AWD:

      Refer to PROCEDURE - Step 3

  105. INSTALL SERVICE PLUG GRIP 

    Refer to INSTALLATION [10/2017 - 10/2020]

  106. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

  107. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 11

  108. PERFORM INITIALIZATION 

    Refer to INITIALIZATION [10/2017 - 09/2018]

  109. PARKING LOCK FORCED RELEASE 

    Refer to PROCEDURE - Step 2

  110. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 5

  111. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 9

  112. ADD COOLANT (for Inverter) 

    Refer to PROCEDURE - Step 7

  113. WARM UP COMPRESSOR 

    Refer to PROCEDURE - Step 6

  114. INSPECT SHIFT LEVER POSITION 

    Refer to PROCEDURE - Step 5

  115. ADJUST TRANSMISSION FLUID 
    1. for 2WD:

      Refer to PROCEDURE - Step 4

    2. for AWD:

      Refer to PROCEDURE - Step 4

  116. INSPECT FOR ENGINE COOLANT LEAK 

    Refer to PROCEDURE - Step 3

  117. INSPECT FOR COOLANT LEAK (for Inverter) 

    Refer to PROCEDURE - Step 1

  118. INSPECT FOR OIL LEAK 

    Refer to PROCEDURE - Step 13

  119. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  120. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 9

  121. INSPECT FOR REFRIGERANT LEAK 

    Refer to PROCEDURE - Step 7

  122. INSTALL FRONT WHEEL 

    Refer to INSTALLATION [10/2017 - ]

  123. STABILIZE SUSPENSION 
    1. for 2WD:

      Refer to PROCEDURE - Step 9

    2. for AWD:

      Refer to PROCEDURE - Step 8

  124. TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 14

  125. TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  126. TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 15

  127. TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  128. TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 12

  129. TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT: 

    Install the RH side following the same procedure as for the LH side.

  130. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  131. CHECK AND ADJUST FRONT WHEEL ALIGNMENT 
    1. for 2WD:

      Refer to ADJUSTMENT [10/2017 - 10/2020]

    2. for AWD:

      Refer to ADJUSTMENT [10/2017 - 10/2020]

  132. VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION (w/ VGRS) 

    Refer to CALIBRATION [10/2017 - 10/2020]

  133. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY 

    Refer to PROCEDURE - Step 1

  134. INSPECT IGNITION TIMING 

    Refer to PROCEDURE - Step 8

  135. INSPECT ENGINE IDLE SPEED 

    Refer to PROCEDURE - Step 9

  136. INSPECT CO/HC 

    Refer to PROCEDURE - Step 11

  137. INSPECT ENGINE OIL LEVEL 

    Refer to PROCEDURE - Step 2

  138. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD) 
    1. Install the strut bar bracket support sub-assembly with 7 new bolts.

      Torque: 7.9 N.m (81 kgf/cm, 70 in.lbf) 

      GTY835224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  139. INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD) 
    1. Install the front suspension member brace with 4 bolts.
      GTY811432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

  140. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for AWD) 
    1. Install the No. 2 engine under cover assembly with 11 bolts.

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

      GTY811429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  141. INSTALL TRANSMISSION UNDER COVER (for AWD) 
    1. Install the transmission under cover with 4 bolts and clip.
      GTY802215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Clip

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  142. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for AWD) 
    1. Install the No. 1 engine under cover assembly with the 12 screws and 3 clips.
      GTY811439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  143. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for 2WD) 
    1. Install the strut bar bracket support sub-assembly with 4 new bolts.

      Torque: 7.9 N.m (81 kgf/cm, 70 in.lbf) 

      GTY835226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  144. INSTALL FRONT SUSPENSION MEMBER BRACE (for 2WD) 
    1. Install the front suspension member brace with 4 bolts.
      GTY811431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

  145. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for 2WD) 
    1. Install the No. 2 engine under cover assembly with the 10 bolts and clip.
      GTY811438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.9 N.m (81 kgf/cm, 70 in.lbf) 

  146. INSTALL TRANSMISSION UNDER COVER (for 2WD) 
    1. Install the transmission under cover with the 2 bolts and 2 screws.
      GTY831936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Bolt

      for bolt 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  147. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 2WD) 
    1. Install the No. 1 engine under cover assembly with the 15 screws and 3 clips.
      GTY811442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  148. INSTALL LOWER RADIATOR AIR DEFLECTOR 

    Refer to PROCEDURE - Step 43

  149. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 44

  150. INSTALL RADIATOR COVER PLATE 

    Refer to PROCEDURE - Step 45

  151. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Attach the 3 clips in the order shown in the illustration to install the V-bank cover sub-assembly.
      GTY799680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tip (Round Portion)
      NOTE:
      • Securely attach the clips.
      • If the clips are forcibly attached or struck with an object, they may be damaged.
      • Do not apply any oil to the tips (round portions).
  152. INSTALL INVERTER COVER ASSEMBLY RH 

    Refer to PROCEDURE - Step 17

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