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Installation [10/2017 - ]: Procedure

  1. INSTALL EXHAUST TAILPIPE ASSEMBLY 
    1. Install the 4 exhaust pipe supports to the exhaust tailpipe assembly as shown in the illustration.
      GTY827712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Type of Exhaust Pipe Support Paint Mark
      A Purple
      B Blue
      C Yellow
  2. INSTALL EXHAUST TAILPIPE LH 
    1. Install the 4 exhaust pipe supports to the exhaust tailpipe assembly as shown in the illustration.
      GTY790616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Type of Exhaust Pipe Support Paint Mark
      A Purple
      B Blue
      C Yellow
  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY 
    1. Install 2 new gaskets to the front exhaust pipe assembly of the rear side.
      NOTE:

      Do not reuse the gasket.

      GTY821055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install 2 new gaskets to the exhaust manifold assembly RH and the exhaust manifold assembly LH.
      NOTE:

      Do not reuse the gasket.

      GTY818598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front exhaust pipe assembly to the exhaust tailpipe assembly with 4 new nuts and 4 new bolts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

      NOTE:

      Do not reuse the bolts and nuts.

    4. Install the front exhaust pipe assembly to the exhaust manifold assembly RH and the exhaust manifold assembly LH with 4 new nuts and 4 new bolts.

      Torque: 39 N.m (398 kgf/cm, 29 ft.lbf) 

      NOTE:

      Do not reuse the bolts and nuts.

  4. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY 
    1. Install the front floor brace sub-assembly center with the 12 bolts.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

      GTY835554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Bolt Length

      Item Specified Condition
      A 21 mm (0.83 in.)
      B 44 mm (1.73 in.)
  5. INSTALL FLOOR BOARD SUB-ASSEMBLY 
    1. Install the floor board sub-assembly with the 10 clips, 7 grommets, 2 nuts and 2 bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  6. INSTALL NO. 2 FLOOR BOARD SUB-ASSEMBLY 
    1. Install the No. 2 floor board sub-assembly with the 10 clips, 7 grommets, 2 nuts and 2 bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  7. INSTALL REAR FLOOR SIDE MEMBER COVER RH 
    1. Install the rear floor side member cover RH with the 2 clips, 3 bolts, screw and nut.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  8. INSTALL REAR FLOOR SIDE MEMBER COVER LH 
    1. Install the rear floor side member cover LH with the 2 clips, 3 bolts, screw and nut.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  9. INSPECT FOR EXHAUST GAS LEAK 

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

    HINT: 

    If an exhaust gas leak has been repaired, perform an inspection following the repair.

    Refer to INITIALIZATION [10/2017 - 09/2018] , or refer to INITIALIZATION [09/2018 - 10/2020] , or refer to INITIALIZATION [10/2020 - 10/2023] , or refer to INITIALIZATION [10/2023 - ]