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Home >> Lexus >> 2020 >> LS 500h AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating / Air Conditioning System - Service Information (4 Of 4) >> HEATER WATER PUMP (for AWD) >> Installation [10/2017 - ] >> Procedure

Installation [10/2017 - ]: Procedure

  1. INSTALL WATER PUMP BRACKET 
    1. Install the water pump bracket with the bolt.
      GTY808787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  2. INSTALL HEATER ACCESSORY ASSEMBLY 
    1. Attach the 4 hose clips to the water pipe sub-assembly.
      GTY805520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect water pipe sub-assembly with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.
      NOTE:
      • Do not apply excessive force to the water pipe sub-assembly.
      • Install the clips 2 to 5 mm (0.0787 to 0.197 in.) away from the end of the hose.
      GTY791947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b Marking (Green)
      *c Hose Clip Installation Angle (165 to 195°) *d View B
      *e Marking (White) - -
    3. Insert the heater accessory assembly (with water pipe sub-assembly) into the vehicle from engine room as shown in the illustration.
      GTY830875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Insert in this Direction
    4. GTY788767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Connector

      Install the heater accessory assembly (with water pipe sub-assembly) with the 2 nuts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    5. Connect the connector.
    6. Install the nut.
      GTY809610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Stopper

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      NOTE:

      Install with a stopper on the seating surface of the water pump bracket.

    7. Connect water pipe sub-assembly with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.
      NOTE:
      • Do not apply excessive force to the water pipe sub-assembly.
      • Insert the hose until it bulges but without it sticking out.
      GTY797059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Hose Clip - -
      *a View A *b Marking (Blue)
      *c Hose Clip Installation Angle (-15 to 15°) *d View B
      *e Marking (Yellow) *f Hose Connector Detail
      *g Bulge *h Marking
      *i Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) - -
    8. Attach the clamp as shown in the illustration.
      GTY809098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Clamp
      *a Marking
  3. INSTALL OIL PUMP MOTOR CONTROLLER ASSEMBLY 
    1. Install the oil pump motor controller assembly with the 2 nuts.

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

      GTY814643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the clamp.
  4. CONNECT NO. 3 ENGINE WIRE 
    1. Attach the clamp.
      GTY814645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the No. 3 engine wire with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  5. INSTALL AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 3 [10/2017 - 10/2020] , or refer to PROCEDURE - Step 3 [10/2020 - ]

  6. INSTALL NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 5

  7. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH 
    1. Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.
      GTY834649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 49 N.m (500 kgf/cm, 36 ft.lbf) 

  8. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 9 [10/2017 - 10/2023] , or refer to PROCEDURE - Step 8 [10/2023 - ]

  9. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 3

  10. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 140 [10/2017 - 09/2018] , or refer to PROCEDURE - Step 140 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 139 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 115 [10/2023 - ]

  11. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 142 [10/2017 - 09/2018] , or refer to PROCEDURE - Step 142 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 141 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 117 [10/2023 - ]

  12. INSTALL LOWER RADIATOR AIR DEFLECTOR 

    Refer to PROCEDURE - Step 8 [10/2017 - 10/2020] , or refer to PROCEDURE - Step 8 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 8 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 8 [10/2023 - ]

  13. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 9 [10/2017 - 10/2020] , or refer to PROCEDURE - Step 9 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 9 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 9 [10/2023 - ]

  14. INSTALL RADIATOR COVER PLATE 

    Refer to PROCEDURE - Step 10 [10/2017 - 10/2020] , or refer to PROCEDURE - Step 10 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 10 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 10 [10/2023 - ]

  15. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 151 [10/2017 - 09/2018] , or refer to PROCEDURE - Step 151 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 150 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 121 [10/2023 - ]