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Engine Assembly: Installation

  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR 
    1. Install a new gasket to the sensor.
    2. Using a 19 mm deep socket wrench, install the temperature sensor.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    Fig 1: Installing Engine Coolant Temperature Sensor
    G05285938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL OIL PRESSURE SWITCH ASSEMBLY 
    1. Apply adhesive to 2 or 3 threads of the oil pressure switch.

      Adhesive: 

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

      Fig 2: Applying Adhesive To Threads Of Oil Pressure Switch
      G04948255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 24 mm deep socket wrench, install the oil pressure switch.
      Fig 3: Installing Oil Pressure Switch
      G05285937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

      NOTE: Do not start the engine within 1 hour after the installation.
  3. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  4. INSTALL ENGINE OIL LEVEL SENSOR 
    1. Install the engine oil level sensor and a new gasket with the 4 bolts.
      Fig 4: Locating Engine Oil Level Sensor Bolts
      G05285936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

  5. INSTALL IGNITION COIL ASSEMBLY 
    1. Install the 6 ignition coils with the 6 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  6. INSTALL V-BANK COVER BRACKET 
    1. Install the bracket with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    Fig 5: Locating V-Bank Cover Bracket Bolt
    G05285935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL RADIO SETTING CONDENSER 
    1. Install the 2 condensers with the 2 bolts.
      Fig 6: Locating Radio Setting Condenser Bolts
      G05285934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  8. INSTALL KNOCK SENSOR (See  INSTALLATION  ) 
  9. INSTALL FUEL INJECTOR SEAL (for Direct Injection) (See  INSTALLATION  ) 
  10. INSTALL FUEL INJECTOR ASSEMBLY 
    1. for Port:

      Install the injector assembly (see INSTALLATION ).

    2. for Direct:

      Install the injector assembly (see INSTALLATION ).

  11. INSTALL NO. 1 FUEL DELIVERY PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  12. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  14. INSTALL HIGH PRESSURE SIDE FUEL PUMP (See  INSTALLATION  ) 
  15. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  16. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  17. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY (See  REMOVAL  ) 
  18. INSTALL FUEL TUBE SUB-ASSEMBLY 
    1. Install the tube with the 2 bolts.
      Fig 7: Locating Tube Bolts
      G05285932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  19. INSTALL INTAKE MANIFOLD (See  INSTALLATION  ) 
  20. INSTALL WATER HOSE JOINT 
    Fig 8: Locating Water Hose Joint
    G05285930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the 2 hoses.
    2. Install the pipe with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  21. INSTALL NO. 2 SURGE TANK STAY 
    NOTE: Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them.
    1. Install the stay with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  22. INSTALL INTAKE AIR SURGE TANK SUB-ASSEMBLY (See  INSTALLATION  ) 
  23. INSTALL WATER PUMP PULLEY (See  INSTALLATION  ) 
  24. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (for 2WD) 
    1. Temporarily install the V-ribbed belt tensioner with the 5 bolts.

      Each bolt length is as follows 

      BOLT LENGTH SPECIFICATION

      Bolt Length
      A 70 mm (2.76 in.)
      B 33 mm (1.30 in.)
    2. Install the V-ribbed belt tensioner by tightening the bolt 1 and 2 in the order shown in the illustration.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    3. Tighten the other bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    Fig 9: Locating V-Ribbed Belt Tensioner Bolt
    G05285951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (for 4WD) 
    1. Temporarily install the V-ribbed belt tensioner with the 4 bolts.

      Each bolt length is as follows 

      BOLT LENGTH SPECIFICATION

      Bolt Length
      A 70 mm (2.76 in.)
      B 33 mm (1.30 in.)
    2. Install the V-ribbed belt tensioner by tightening the bolt 1 and 2 in the order shown in the illustration.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    3. Tighten the other bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    Fig 10: Locating V-Ribbed Belt Tensioner Bolts
    G05285952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the pulley and idler pulley cover plate with the bolt.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    Fig 11: Locating Idler Pulley Bolt
    G05285927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL INJECTOR DRIVER 
    1. Install the injector driver with the bolt and 2 nuts.
      Fig 12: Locating Injector Driver Bolt And Nuts
      G05286996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  28. CONNECT ENGINE WIRE AND CONNECTOR 
    1. Install the engine wire and connector to the engine.
  29. INSTALL ENGINE MOUNTING BRACKET (for 2WD) 
    1. Install the 2 brackets with the 8 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Connect the 2 clamps to the LH side.
    Fig 13: Locating Engine Mounting Bracket Bolts
    G05285922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL ENGINE MOUNTING BRACKET (for 4WD) 
    1. Install the 2 brackets with the 8 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Connect the 2 clamps to the LH side.
    Fig 14: Locating Engine Mounting Bracket Bolts
    G05285923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL NO. 1 ENGINE COVER 
    1. Install the cover with the 3 clamps.
    Fig 15: Locating No 1 Engine Cover With Clips
    G05285925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL NO. 2 ENGINE COVER 
    1. Install the cover with the 3 clips.
    2. Connect the clamp.
    Fig 16: Locating No 2 Engine Cover With Clips
    G05285924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL NO. 1 ENGINE HANGER 
    1. Install the 2 engine hangers with the 4 bolts as shown in the illustration.

      Part No.: 

      ENGINE HANGERS SPECIFICATION

      No. 1 engine hanger 12281-31070
      Bolt 91671-F0822

      Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

    Fig 17: Identifying Engine Hangers
    G05285903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE ENGINE STAND 
    1. Attach an engine sling device and hang the engine with a chain block.
    2. Lift the engine, and remove it from the engine stand.
  35. INSTALL ENGINE TO FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 2WD) 
    1. Install the engine to the front suspension crossmember with the 2 bolts.

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    Fig 18: Locating Crossmember Bolts
    G05285919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL ENGINE TO FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for 4WD) 
    1. Install the engine to the front suspension crossmember with the 2 bolts.

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    Fig 19: Locating Crossmember Bolts
    G05285920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 
    1. Using SST, hold the crankshaft.

      SST 09213-70011 (09213-70020), 09330-00021 

    2. Apply adhesive to 2 or 3 threads and under the heads of new bolts.

      Adhesive: 

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

      Fig 20: Holding Crankshaft
      G05285917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the front spacer, drive plate and rear spacer with the 8 bolts.
      Fig 21: Locating Drive Plate Bolts
      G05285963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the 8 bolts uniformly in several steps in the order shown in the illustration.

      Torque: 83 N*m (850 kgf*cm, 61 ft.*lbf) 

      NOTE: Do not start the engine for at least 1 hour after installing.
  38. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for 2WD) (See  INSTALLATION  ) 
  39. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  40. TIGHTEN DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT (See  INSTALLATION  ) 
  41. INSTALL FLYWHEEL HOUSING SIDE COVER (See  INSTALLATION  ) 
  42. CONNECT HARNESS AND CONNECTOR TO AUTOMATIC TRANSMISSION (for 2WD) (See  INSTALLATION  ) 
  43. CONNECT HARNESS AND CONNECTOR TO AUTOMATIC TRANSMISSION (for 4WD) (See  AUTOMATIC TRANSMISSION ASSEMBLY  ) 
  44. CONNECT WATER BYPASS HOSE 
    1. Connect the 2 hoses.
      Fig 22: Locating Hose Clamp Connection
      G05285916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clamp with the bolt.
      Fig 23: Locating Water Bypass Hose Bolt And Clamp
      G05285915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m (204 kgf*cm, 5 ft.*lbf) 

  45. INSTALL STARTER ASSEMBLY (See  INSTALLATION  ) 
  46. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH 
    1. Install a new gasket as shown in the illustration.
      Fig 24: Identifying Exhaust Manifold Sub-Assembly LH
      G05285966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the exhaust manifold to the cylinder head with the 6 nuts in the order shown in the illustration.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      NOTE: Do not damage the stud bolt when installing the exhaust manifold.
      Fig 25: Locating Exhaust Manifold Nuts
      G05287829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the A/F sensor (for Bank 1 Sensor 1) connector.
    Fig 26: Locating A/F Sensor Connector (Bank 1 Sensor 1)
    G05287789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH 
    1. Install a new gasket as shown in the illustration.
      Fig 27: Identifying Exhaust Manifold Sub-Assembly RH
      G05285969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the exhaust manifold to the cylinder head with the 6 nuts in the order shown in the illustration.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      NOTE: Do not damage the stud bolt when installing the exhaust manifold.
      Fig 28: Locating Exhaust Manifold Nuts
      G05287291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the A/F sensor (for Bank 2 Sensor 1) connector.
    Fig 29: Locating A/F Sensor (Bank 2 Sensor 1) Connector
    G05287285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL OIL DIPSTICK GUIDE (for 2WD) 
    1. Install a new O-ring to the guide.
    2. Apply a light coat of engine oil to the O-ring.
    3. Push in the No. 1 guide end into the guide hole.
    4. Install the No. 1 guide with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Connect the harness clamp.
      Fig 30: Locating No 1 Oil Dipstick Guide
      G05285908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install a new O-ring to the guide.
    7. Apply a light coat of engine oil to the O-ring.
    8. Push in the No. 2 guide end into the No. 1 guide hole.
    9. Install the No. 2 guide with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    10. Install the dipstick.
    Fig 31: Locating No. 2 Guide Bolt
    G05285907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL OIL DIPSTICK GUIDE (for 4WD) 
    1. Install a new O-ring to the guide.
    2. Apply a light coat of engine oil to the O-ring.
    3. Push in the No. 1 guide end into the guide hole.
    4. Install the No. 1 guide with the bolt.

      Torque: 10 N*m (102 kgf*, 7 ft.*lbf) 

    5. Connect the harness clamp.
      Fig 32: Locating No 1 Oil Dipstick Guide With Bolt
      G05285910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install a new O-ring to the guide.
    7. Install the No. 2 guide with the bolt.
      Fig 33: Locating No 2 Oil Dipstick Guide With Bolt
      G05285909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    8. Install the dipstick.
  50. REMOVE NO. 1 ENGINE HANGER 
    1. Using the sling device and chain block to lift the engine, set the engine on an engine lifter.
    2. Remove the 4 bolts and 2 engine hangers.
      Fig 34: Identifying Engine Hangers
      G05285903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL ENGINE AND TRANSMISSION (for 2WD) 
    1. Operate the engine lifter, then install the engine to the vehicle.
    2. Install the engine and transmission with crossmember with the 10 bolts and 2 nuts.

      Torque: 167 N*m (1703 kgf*cm, 123 ft.*lbf) for nut A 

      204 N*m (2080 kgf*cm, 150 ft.*lbf) for bolt B 

      50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt C 

      49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt D 

      Fig 35: Identifying Engine And Transmission With Crossmember Bolts
      G05285977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine rear mounting member with the 4 bolts.
      Fig 36: Locating Engine Rear Mounting Member Bolts
      G05285901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  52. INSTALL ENGINE AND TRANSMISSION (for 4WD) 
    1. Operate the engine lifter, then install the engine to the vehicle.
    2. Install the engine and transmission with crossmember with the 6 bolts and 2 nuts.

      Torque: 167 N*m (1703 kgf*cm, 123 ft.*lbf) for nut A 

      165 N*m (1683 kgf*cm, 122 ft.*lbf) for bolt B 

      50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt C 

      Fig 37: Locating Engine And Transmission With Crossmember Bolts
      G05285979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine rear mounting member with the 4 bolts.
      Fig 38: Locating Engine Rear Mounting Member Bolts
      G05285904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  53. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) (See  INSTALLATION  ) 
  54. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 4WD) (See  COMPONENTS  ) 
  55. INSTALL FRONT DRIVE SHAFT LH (for 4WD) (See  INSTALLATION  ) 
  56. INSTALL FRONT DRIVE SHAFT RH (for 4WD) (See  INSTALLATION  ) 
  57. INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD) (See  INSPECTION  ) 
  58. INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD) 

    HINT:

    Perform the same procedure as for the LH side.

  59. INSTALL FRONT LOWER BALL JOINT LH (for 4WD) (See  INSTALLATION  ) 
  60. INSTALL FRONT LOWER BALL JOINT RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  61. INSTALL TIE ROD ASSEMBLY LH (for 2WD) (See  INSTALLATION  ) 
  62. INSTALL TIE ROD ASSEMBLY RH (for 2WD) 

    HINT:

    Perform the same procedure as for the LH side.

  63. INSTALL TIE ROD ASSEMBLY LH (for 4WD) (See  INSTALLATION  ) 
  64. INSTALL TIE ROD ASSEMBLY RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  65. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) 
    1. Insert the bolt from the rear of the vehicle, and set the front shock absorber lower side on the front suspension lower arm.
    2. Temporarily tighten the nut while holding the bolt.
  66. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT:

    Perform the same procedure as for the LH side.

    Fig 39: Locating Front Shock Absorber Nut
    G05285981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 40: Locating Front Shock Absorber Bolt
    G05285898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD) 
    1. Install the front shock absorber to the bracket lower with the bolt.

      Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

  68. INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  69. CONNECT HEIGHT CONTROL SENSOR LINK LH (for 2WD)(See  DISPOSAL  ) 
  70. CONNECT HEIGHT CONTROL SENSOR LINK RH (for 2WD) 

    HINT:

    Perform the same procedure as for the LH side.

  71. CONNECT HEIGHT CONTROL SENSOR LINK LH (for 4WD) (See  DISPOSAL  ) 
  72. CONNECT HEIGHT CONTROL SENSOR LINK RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  73. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD) 
    1. Align the matchmarks of the No. 2 intermediate shaft and steering sliding yoke.
    2. Temporarily install the bolt (B).
    3. Tighten the 2 bolts (A) and (B).

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    Fig 41: Locating Steering Sliding Yoke Bolts
    G05285889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) 
    1. for Exterior Side:
      1. Align the matchmarks of the No. 2 intermediate shaft and power steering link.
      Fig 42: Aligning Matchmarks Of No. 2 Intermediate Shaft And Power Steering Link
      G05285894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Interior Side:
      1. Align the matchmarks of the No. 2 intermediate shaft and steering column.
      Fig 43: Aligning Matchmarks Of No. 2 Intermediate Shaft And Steering Column
      G05285892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. for Exterior Side:
      1. Install the bolt.

        Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

      Fig 44: Locating No. 2 Steering Intermediate Shaft Bolt
      G05297676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. for Interior Side:
      1. Install the bolt.

        Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

      2. Install the clamp to the steering column hole cover.
    Fig 45: Locating Steering Column Hole Cover's Clamp Bolt
    G05285891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. INSTALL INSTRUMENT PANEL NO. 1 UNDER COVER SUB-ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  76. INSTALL NO. 1 AIR DUCT (for 4WD) 
  77. INSTALL FRONT SPEED SENSOR LH (for 4WD) (See  INSTALLATION  ) 
  78. INSTALL FRONT SPEED SENSOR RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  79. INSTALL FRONT AXLE HUB NUT LH (for 4WD) (See  INSTALLATION  ) 
  80. INSTALL FRONT AXLE HUB NUT RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  81. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD) 
  82. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD) 
  83. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) 
  84. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR 
  85. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See  INSTALLATION  ) 
  86. INSTALL HEATED OXYGEN SENSOR (for Sensor 2) 
    1. Install the heated oxygen sensor (see INSTALLATION ).
  87. INSTALL FRONT FLOOR BRACE CENTER (See  INSTALLATION  ) 
  88. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER (for 2WD) 
    1. Install the protector with the 4 bolts.
      Fig 46: Locating Protector Bolts
      G05285870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  89. INSTALL GENERATOR WITH CLUTCH PULLEY (See  INSTALLATION  ) 
  90. INSTALL COOLER COMPRESSOR ASSEMBLY (for 2WD)(See  INSPECTION  ) 
  91. INSTALL DISCHARGE HOSE SUB-ASSEMBLY (for 2WD) (See  INSTALLATION  ) 
  92. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE (for 2WD) (See  INSTALLATION  ) 
  93. TEMPORARILY TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  94. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD)(See  INSTALLATION  ) 
  95. INSTALL OIL FILTER BRACKET (for 4WD) (See  INSTALLATION  ) 
  96. TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  97. INSTALL DISCHARGE HOSE SUB-ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  98. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE (for 4WD) (See  INSTALLATION  ) 
  99. INSTALL V-RIBBED BELT (See  INSTALLATION  ) 
  100. INSTALL ENGINE UNDER COVER AIR GUIDE BRACKET (for 2WD) 
    1. Install the bracket with the 2 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    Fig 47: Identifying V6 Front Mark
    G05285989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  101. CONNECT NO. 3 FUEL HOSE SUB-ASSEMBLY 
    1. Connect the fuel hose to the pipe.
      Fig 48: Locating No 3 Fuel Hose And Clamp
      G05286937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  102. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube LH and RH side (see FUEL SYSTEM ).
  103. CONNECT ENGINE WIRE 
    1. for Automatic Transmission Side:
      1. Install the ground cable with the nut to the RH side.

        Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 49: Locating Ground Cable Nut
      G05285886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Power Steering Link Side (for 2WD):
      1. Install the ground cable with the bolt (A) and (B).

        Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) for bolt A 

        5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt B 

      2. Connect the 2 connectors (C).
      3. Connect the connector to the power steering link and securely lock the connector (D).
      4. Attach the 2 clamps (E).
      Fig 50: Locating Connectors And Bolts - Power Steering Link Side (For 2WD)
      G05285884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. for Power Steering Link Side (for 4WD):
      1. Install the ground cable with the bolt (A) and (B).

        Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt A 

        8.0 N*m (82 kgf*cm, 71 in.*lbf) for bolt B 

      2. Connect the 2 connectors (C).
      3. Connect the connector to the power steering link and securely lock the connector (D).
      4. Attach the 2 clamps (E).
      5. Connect the wire harness bracket to the frame with the bolt (G).

        Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    4. for RH Side:
      1. Install the battery positive (+) cable to the battery positive terminal with the nut as shown in the illustration (A) below.

        Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      2. Connect the cable with the clamp as shown in the illustration (A) below.
      3. Install the No. 1 engine wire with the nut as shown in the illustration (B).

        Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      4. Install the No. 1 relay block cover.
        Fig 51: Locating Connectors And Bolts - Power Steering Link Side (For 4WD)
        G05285885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Install the wire harness to the wire harness cover, and attach them as shown in the illustration (C).
      6. Install the No. 2 ground cable with the bolt as shown in the illustration (C).

        Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      7. Install the No. 4 relay block with the 2 bolts as shown in the illustration (D).

        Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    5. for LH Side:
      1. Connect the No. 2 ground cable with the bolt as shown in the illustration (E).

        Torque: 8.8 N*m (90 kgf*cm, 78 in.*lbf) 

      2. Connect the ECM connectors, and set the connector holder to the ECM box as shown in the illustration (F).
      3. Connect the ECM's harness with the clamp as shown in the illustration (F).
      4. Install the ECM cover with the 3 bolts.

        Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    6. for Engine Bank 1 Side:
      1. Install the ground cable with the bolt as shown in the illustration (G).

        Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      2. Connect the ground cable with the clamp as shown in the illustration (G).
    Fig 52: Locating Ground Cable With Clamp
    G05285994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  104. CONNECT UNION TO CHECK VALVE HOSE 
    Fig 53: Locating Valve Hose
    G05285882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  105. CONNECT HEATER WATER OUTLET HOSE A 
    Fig 54: Locating Heater Water Outlet Hose
    G05285880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  106. CONNECT HEATER WATER INLET HOSE A 
    Fig 55: Locating Heater Water Inlet Hose
    G05285879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  107. CONNECT RADIATOR RESERVOIR HOSE 
    Fig 56: Locating Radiator Reservoir Hose
    G05285878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  108. CONNECT NO. 1 RADIATOR HOSE 
  109. CONNECT NO. 2 RADIATOR HOSE 
  110. CONNECT PURGE LINE HOSE 
    Fig 57: Locating Purge Line Hose Clamp
    G05285877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  111. INSTALL AIR CLEANER CASE 
    1. Install the case with the 3 bolts.
      Fig 58: Locating Air Cleaner Case Bolts And Clamp
      G05285876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Connect the clamp.
  112. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE (See  INSTALLATION  ) 
  113. CONNECT NO. 2 VENTILATION HOSE (See  INSTALLATION  ) 
  114. INSTALL NO. 1 AIR CLEANER INLET 
    1. Install the air cleaner inlet with the bolt.
      Fig 59: Locating Air Cleaner Inlet Bolt
      G05285875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  115. ADJUST SHIFT LEVER POSITION (for 2WD) (See  ADJUSTMENT  ) 
  116. ADJUST SHIFT LEVER POSITION (for 4WD) (See  INSTALLATION  ) 
  117. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  118. INSPECT FOR FUEL LEAK (See  FUEL SYSTEM  4) 
  119. ADD ENGINE OIL (See  REPLACEMENT  ) 
  120. ADD DIFFERENTIAL OIL (for 4WD) (See  ADJUSTMENT  ) 
  121. ADD ENGINE COOLANT (See  REPLACEMENT  ) 
  122. INSPECT FOR OIL LEAK (See  ON-VEHICLE INSPECTION  ) 
  123. INSPECT FOR COOLANT LEAK (See  COOLING SYSTEM  ) 
  124. INSPECT FOR EXHAUST GAS LEAK 
  125. INSPECT ENGINE OIL LEVEL (See  LUBRICATION SYSTEM  ) 
  126. INSPECT ENGINE COOLANT LEVEL  (See COOLING SYSTEM
  127. CHARGE REFRIGERANT (See  REPLACEMENT  ) 
  128. INSPECT FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT  ) 
  129. INSPECT IGNITION TIMING (See  ON-VEHICLE INSPECTION  ) 
  130. INSPECT IDLE SPEED (See  ON-VEHICLE INSPECTION  ) 
  131. INSPECT CO / HC (See  ON-VEHICLE INSPECTION  ) 
  132. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Attach the 3 clips to install the engine cover.
      NOTE:
      • Be sure to engage the clips securely.
      • Do not apply excessive force or do not hit the cover to engage the clips. This may cause the cover to break.
    Fig 60: Identifying Engine Cover Clips
    G05286002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  133. INSTALL ENGINE ROOM SIDE COVER LH 
    1. Install the side cover with the 3 clips.
    Fig 61: Identifying Engine Room Side Cover LH Clips
    G05285873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  134. INSTALL ENGINE ROOM COVER SIDE RH 
    1. Install the side cover with the 2 clips.
    Fig 62: Identifying Engine Room Side Cover RH Clips
    G05285872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  135. INSTALL COOL AIR INTAKE DUCT SEAL 
    1. Install the intake duct seal with the 7 clips.
      Fig 63: Identifying Intake Duct Seal Clips
      G05285871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  136. STABILIZE SUSPENSION (See  DISPOSAL  ) 
  137. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) (See  DISPOSAL  ) 
  138. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT:

    Perform the same procedure as for the LH side.

  139. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD) (See  DISPOSAL  ) 
  140. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  141. INSTALL AIR GUIDE PLATE OUTSIDE RH (See  INSTALLATION  ) 
  142. INSTALL FRONT FLOOR COVER CENTER LH (for 4WD) 
  143. INSTALL NO. 2 ENGINE UNDER COVER (for 2WD) 
    1. Install the under cover with the 4 screws, 2 grommets and 2 spacers.
  144. INSTALL REAR ENGINE UNDER COVER LH (for 2WD) 
  145. INSTALL REAR ENGINE UNDER COVER RH (for 2WD) 
  146. INSTALL ENGINE UNDER COVER (for 2WD) 
  147. INSTALL ENGINE UNDER COVER (for 4WD) 
  148. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  149. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  150. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 
    1. Check and adjust the front wheel alignment (see FRONT WHEEL ALIGNMENT ).
  151. PERFORM RESET MEMORY (for 2WD) 
    1. Perform the RESET MEMORY procedures (A/T initialization) (see MANUAL SHIFTING TEST ).
  152. PERFORM RESET MEMORY (for 4WD) 
    1. Perform the RESET MEMORY procedures (A/T initialization) (see HYDRAULIC TEST ).
  153. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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