Section 45 (Manual Transmission - TREMEC 6-Speed - Repair Instructions - Off Vehicle)

• Repair Instructions - Off Vehicle
  • Transmission Disassemble (M13 - LGX with Y4Q)
    • Single Use Fasteners and Components
    • Special Tools
    • Extension Housing Removal
    • Inverter Lever Removal
    • Shift Shaft Assemblies and Gear Cluster Removal
  • Transmission Disassemble (MJK, MH3, or MM6)
    • Single Use Fasteners and Components
    • Special Tools
    • Extension Housing Removal
    • Reverse Speed Gear Removal
    • Reverse Shift Fork Removal
    • Countershaft Gear Removal
    • 5th/6th Speed Driven Gear Removal
    • Transmission Case Removal
    • Shift Shaft Assemblies and Gear Cluster Removal
  • Transmission Disassemble (M13 - LGX without Y4Q, LTG)
    • Single Use Fasteners and Components
    • Special Tools
    • Extension Housing Removal
    • Inverter Lever Removal
    • Shift Shaft Assemblies and Gear Cluster Removal
  • Main Shaft and Input Shaft Disassemble (M13)
    • 5th & 6th Synchronizer Removal
    • 6th Speed Gear Removal
    • 1st Gear Removal
    • 2nd Gear Removal
  • Main Shaft and Input Shaft Disassemble (MJK, MH3, or MM6)
    • 6th Speed Driven and 1st Speed Drive Gear Removal
    • 1st Speed Drive Gear Blocking Ring Assembly Removal
    • 2nd Speed Drive Gear Removal
    • 3rd Speed Drive Gear Removal
    • Input Shaft Pocket Bearing Removal
    • Input Shaft Bearing Removal
  • Counter Gear Shaft Disassemble (MJK, MH3, or MM6)
    • Single Use Fasteners and Components
    • Special Tools
  • Counter Gear Shaft Disassemble (M13)
    • Bearing Removal
    • Front Bearing Removal
  • Synchronizers Disassemble (MJK, MH3, or MM6)
    • Single Use Fasteners and Components
    • 1st/2nd, 3rd/4th, 5th/6th Synchronizers
    • Reverse Synchronizer
  • Synchronizers Disassemble (M13)
  • Synchronizers Cleaning and Inspection
  • Synchronizers Assemble (MJK, MH3, or MM6)
  • Synchronizers Assemble (M13)
  • Shift Shaft and Fork Assemblies Disassemble (MM6)
  • Shift Shaft and Fork Assemblies Cleaning and Inspection (MJK, MH3, or MM6)
  • Shift Shaft and Fork Assemblies Cleaning and Inspection (M13)
  • Shift Shaft and Fork Assemblies Assemble (MM6)
  • Transmission Case and Clutch Housing Disassemble (MJK, MH3, or MM6)
    • Single Use Fasteners and Components
    • Special Tools
    • Guide Plate Removal
    • Transmission Case
    • Clutch Housing
  • Transmission Case and Clutch Housing Disassemble (M13)
    • Single Use Fasteners and Components
    • Transmission Case Bearing Race and Shift Control Components Removal
    • Transmission Case Shift Shaft Bearing Removal
    • Manual Transmission Vent Removal
    • Clutch Housing Bearing Race and Shim Removal
    • Transmission Fluid Pump and Inlet Tube Removal
    • Clutch Housing Shift Shaft Bearing and Input Shaft Seal Removal
  • Transmission Case and Clutch Housing Cleaning and Inspection (M13)
    • Transmission Case
    • Clutch Housing Assembly
  • Transmission Case and Clutch Housing Cleaning and Inspection (MJK, MH3, or MM6)
    • Transmission Case
    • Clutch Housing Assembly
  • Transmission Case and Clutch Housing Assemble (MJK, MH3, or MM6)
    • Notes
    • Transmission Case
    • Clutch Housing Assembly
  • Transmission Case and Clutch Housing Assemble (M13)
    • Clutch Housing Shift Shaft Bearing and Input Shaft Seal Installation
    • Transmission Fluid Pump and Inlet Tube Installation
    • Clutch Housing Bearing Race and Shim Installation
    • Manual Transmission Vent Installation
    • Transmission Case Shift Shaft Bearing Installation
    • Transmission Case Bearing Race and Shift Control Components Installation
  • Shift Control Shaft Cover Assembly Disassemble (MM6)
  • Shift Control Shaft Cover Assembly Assemble (MM6)
  • Transmission Extension Disassemble (MJK, MH3, or MM6)
    • Single Use Fasteners and Components
    • Special Tools
  • Transmission Extension Disassemble (M13)
    • Propeller Shaft Oil Seal, Reverse Sensor, and Speed Sensor Removal
    • Neutral Sensor Removal
    • Shift Shaft Bearing and Control Lever Seal Removal
    • Main Shaft Rear Bearing Removal
    • Shift Shaft Bearing Removal
  • Transmission Extension Cleaning and Inspection (MJK, MH3, or MM6)
  • Transmission Extension Cleaning and Inspection (M13)
  • Transmission Extension Assemble (MJK, MH3, or MM6)
  • Transmission Extension Assemble (M13)
    • Shift Shaft Bearing Installation
    • Main Shaft Rear Bearing Installation
    • Shift Shaft Bearing and Control Lever Seal Installation
    • Neutral Sensor Installation
    • Propeller Shaft Oil Seal, Reverse Sensor, and Speed Sensor Installation
  • Bearings and Spacers Cleaning and Inspection
  • Gears Cleaning and Inspection
  • Counter Gear Shaft Assemble (MJK, MH3, or MM6)
  • Counter Gear Shaft Assemble (M13)
    • Front Bearing Installation
    • Bearing Installation
  • Main Shaft and Input Shaft Assemble (M13)
    • 2nd Gear Installation
    • 1st Gear Installation
    • 6th Gear Installation
    • 3rd - 4th/5th - 6th Synchronizer Installation
    • Input Shaft Pocket Bearing Installation
  • Main Shaft and Input Shaft Assemble (MJK, MH3, or MM6)
    • 3rd Speed Drive Gear Installation
    • 2nd Speed Drive Gear Installation
    • 1st Speed Drive Gear Installation
    • 6th Speed Driven Gear Installation
    • Input Shaft Bearing Installation
    • Input Shaft Pocket Bearing Installation
  • Transmission Assemble (M13 - LGX with Y4Q)
    • Notes
    • Shift Shaft Assemblies and Gear Cluster Install
    • Extension Housing Install
    • Inverter Lever Install
  • Transmission Assemble (MJK, MH3, or MM6)
    • Notes
    • Shift Shaft Assemblies and Gear Clusters Installation
    • Transmission Case Installation
    • 5th Speed Driven Gear and 6th Speed Drive Gear Installation
    • Reverse Shift Fork Installation
    • Reverse Speed Gear Installation
    • Extension Housing Assembly Installation
  • Transmission Assemble (M13 - LGX without Y4Q, LTG)
    • Notes
    • Shift Shaft Assemblies and Gear Cluster Install
    • Extension Housing Install
    • Inverter Lever Install
  • Shimming Procedures (MJK, MH3, or MM6)
    • Notes
    • Input Shaft, Mainshaft, and Countershaft
  • Shimming Procedures (M13)
    • Notes
    • Input Shaft, Main Shaft, and Counter Gear