Installation Procedure
- Install the transmission to the engine. Transmission Replacement
- Position the powertrain and support table under the vehicle.
- Raise the powertrain into position under the vehicle.
- With the table positioned, if required, lower the vehicle over the powertrain.
- NOTE:
Install the previously removed body to frame bolts to secure the frame and powertrain.
Install bolts (1) (2) and frame (3). Drivetrain and Front Suspension Frame Replacement (Long Cradle)Drivetrain and Front Suspension Frame Replacement (Short Cradle)Drivetrain and Front Suspension Frame Replacement (Long Cradle - V5O)
Transmission Mount Fastener(1) Install a NEW bolt.[4x] - Transmission Mount Replacement - Left Side
Engine Mount Fastener(2) Install a NEW bolt.[3x] - Engine Mount Replacement
- Remove the suitable engine table or equivalent from under the powertrain and cradle.
- Front Wheel Drive Shaft Replacement - Right Side (AWD)Front Wheel Drive Shaft Replacement - Right Side (FWD) - Install
- Front Wheel Drive Shaft Replacement - Left Side - Install
- Intermediate Steering Shaft Replacement (N40)Intermediate Steering Shaft Replacement (NJ1) @Steering Gear - Connect
- NOTE:
Right side shown, left side is similar.
Connect the stabilizer links (2) and install nuts (1). Stabilizer Shaft Link Replacement
- NOTE:
Right side shown, left side is similar.
Install the tie rod ends (2) then install nuts (1). Steering Linkage Outer Tie Rod Replacement
Evaporative Emission Canister Purge Tube(1)@Evaporative Emission Canister Purge Solenoid Valve - Connect - Plastic Collar Quick Connect Fitting Service
Transmission Fluid Cooler Outlet Pipe(1)@Radiator Assembly Connect
- Transmission Fluid Cooler Hose Clip(2) - Install
Transmission Fluid Cooler Inlet Pipe(1)@Radiator Assembly Connect
- Transmission Fluid Cooler Hose Clip(2) - Install
Air Conditioning Compressor Hose(1)Connect@Air Conditioning Compressor - Air Conditioning Compressor Hose Replacement (2H0)Air Conditioning Compressor Hose Replacement (LE2)Air Conditioning Compressor Hose Replacement (LUV)
Air Conditioning Compressor Hose(1)Connect@Air Conditioning Compressor - Air Conditioning Condenser Hose Replacement (2H0)Air Conditioning Condenser Hose Replacement (LUV)Air Conditioning Condenser Hose Replacement (LE2)
Range Selector Lever Cable Replacement (1)@Transmission Connect
- Heater Water Auxiliary Pump Inlet Hose Replacement (LE2) - Install
- Heater Inlet Hose Replacement (2H0)Heater Inlet Hose Replacement (LUV)Heater Inlet Hose Replacement (LE2) - Install
- Charge Air Cooler Inlet Air Hose Replacement - Install
- Radiator Inlet Hose Replacement (LUV)Radiator Inlet Hose Replacement (2HO)Radiator Inlet Hose Replacement (LE2) - Install
- Radiator Outlet Hose Replacement (LUV)Radiator Outlet Hose Replacement (2H0)Radiator Outlet Hose Replacement (LE2) - Install
Properly position the engine wiring harness (6).
- Install the engine wiring harness (1) into the fuse block.
- Connect the electrical connector.(2)
- Ground Nut(3) Install and tighten 10 N.m (89 lb in)
- Connect the electrical connector.(4)
- Engine Wiring Harness Retainer(5) Install[3x]
- Reposition and connect remaining wiring harness and hose connections as needed.
- Battery Tray Replacement - Install
- Engine Control Module Replacement - Install
- Turbocharger Coolant Return Pipe Replacement (LE2)Turbocharger Coolant Return Pipe Replacement (LUV) - Install
- Power Brake Booster Vacuum Hose Replacement (LUV)Power Brake Booster Vacuum Hose Replacement (LE2)Power Brake Booster Vacuum Hose Replacement (2H0) - Install
- Air Cleaner Outlet Duct Replacement - Install
Fuel Feed Pipe (1) @ Engine - Connect - Metal Collar Quick Connect Fitting Service
- Charge Air Cooler Outlet Air Hose Replacement - Remove
- Exhaust Front Pipe Replacement (LUV)Exhaust Front Pipe Replacement (2H0)Exhaust Front Pipe Replacement (LE2) - Install
- Front Compartment Front Center Insulator Replacement - Install
- Drivetrain and Front Suspension Frame Transmission Protector Replacement - Install
- Charge Air Cooler Inlet Air Hose Replacement - Install
Intake Manifold Cover(3) - Install - Intake Manifold Cover Replacement
- Recharge the refrigerant. Refrigerant Recovery and Recharging (R-134a)
- Fill the cooling system to the proper level. Cooling System Draining and Filling
- If the engine is replaced with a new engine or has been overhauled, perform the engine prelubing procedure. Engine Prelubing
- If the engine has not been replaced or overhauled, check and correct engine oil level as needed. Engine Oil and Oil Filter Replacement
Refer to Fastener Caution .
Prelube is necessary if the engine is replaced or overhauled.