Installing the right intake plenum

Screws of the right intake plenum

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NOTE: RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .

Adhere to the utmost cleanliness.
Protect components from contamination e.g. by covering.
Close off line connections with seal plugs.

Replace the seal (1) .
Parts: Seal

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Check the seal (1) on the charge air cooler (2) for damage, replace it if necessary.

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Clean sealing surface (1) with special tool 0 495 102 (11 4 470) .

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Guide in the right intake plenum (2) and install it.

Tighten the screws (2) .

TIGHTENING TORQUES SPECIFICATION

Intake plenum
M8 screw	Tightening torque	21.4 Nm

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Tighten the screws (1) .

TIGHTENING TORQUES SPECIFICATION

Intake plenum
M6 screw	Tightening torque	10 Nm

Connect and lock the connector of the intake air temperature sensor.
Fasten the wiring harness section (4) at the clamp (arrowed).
Fasten the plug connector (3) using the clamp (arrowed).
Connect connectors (2) and lock.
The connector (2) must engage audibly.
Secure the positive battery cable (1) at the clamp (arrowed).

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Connect connectors (2) and lock.
The connector (2) must engage audibly.
Connect and lock tank vent line (1) .
The tank vent line (1) must engage audibly.

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Lock clamp (1) .
Clamp (1) must engage audibly.

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Follow-up work

Refer to INSTALLING THE RIGHT UNFILTERED-AIR DUCT .
Refer to INSTALLING COVER FOR THE RIGHT DME CONTROL UNIT .
Refer to INSTALLING THE TENSION STRUT ON THE RIGHT SHOCK TOWER .
Refer to INSTALLING FRONT AXLE .
Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
Refer to FASTENING THE SWIVEL BEARING ON THE LEFT AND RIGHT .
Refer to REMOVING THE MOBILE LIFTING TABLE .
Refer to FASTENING COOLANT HOSE TO THE FRONT SUBFRAME .
Refer to SECURING THE TRANSMISSION OIL COOLING BRACKET .
Refer to REPLACING THE RADIAL SHAFT SEALS .
Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
Refer to ATTACHING THE BRAKE CALIPER ON THE LEFT AND RIGHT .
Refer to CONNECTING THE CONNECTORS ON LEFT AND RIGHT .
Refer to CONNECTING THE CONNECTOR TO THE LEFT AND RIGHT VERTICAL ACCELERATION SENSOR .
Refer to SECURING THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
Refer to FASTENING THE RIGHT AND LEFT OUTPUT SHAFTS ONTO THE WHEEL BEARING .
Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
Refer to ATTACHING THE WIRING HARNESS OF THE ACTIVE STABILIZER .
Refer to FASTENING WIRING HARNESS TO THE EPS .
Refer to IF INSTALLED: FASTENING THE AUXILIARY HEATER .
Refer to INSTALLING LEFT AND RIGHT BRAKE VENTILATION DUCT .
Refer to INSTALLING THE LEFT AND RIGHT CRASH LEVER .
Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT, BOTTOM LEFT AND RIGHT .
Refer to INSTALLING REINFORCEMENT STRUT .
Refer to TAKING ENGINE OUT OF INSTALLATION POSITION .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH TRIM (DOOR SILL) AT LEFT AND RIGHT .
Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
Refer to ATTACHING THE SPRING STRUT (AIR SUSPENSION) RIGHT FRONT .
Refer to INSTALLING THE STRUT BRACE ON THE LEFT AND RIGHT .
Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
Refer to INSTALLING THE FRONT HOOD SEAL .
Refer to INSTALLING THE CENTER COWL UPPER PART .
Refer to INSTALLING WINDSHIELD PANEL COVER .
Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .