Remove left cylinder head
WARNING:
Hot surfaces
.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
WARNING:
Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly
.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Observe safety instructions on raising the vehicle using a vehicle hoist.
- For additional information see: RAISING THE VEHICLE WITH A VEHICLE LIFT .
Preliminary work
- Refer to SUCTIONING THE AIR CONDITIONING .
- Refer to REMOVING LUGGAGE COMPARTMENT FLOOR COVERING .
- Refer to REMOVING THE LOADING EDGE TRIM .
- Refer to REMOVING TRUNK COMPARTMENT LIGHT .
- Refer to REMOVING THE UPPER LUGGAGE COMPARTMENT TRIM PANELS .
- Refer to PARTIALLY REMOVING LEFT AND RIGHT LUGGAGE COMPARTMENT WHEEL ARCH TRIM PANEL .
- Refer to REMOVING THE COVER FOR THE WATER CHANNEL LEFT AND RIGHT .
- Refer to REMOVING THE TAIL LIGHT ON THE LEFT AND RIGHT SIDE PANEL .
- Refer to REMOVING THE UNDERBODY PLANKING OF THE TRANSMISSION ON THE SIDE .
- Refer to REMOVING THE CONNECTING SUPPORT FROM THE TUNNEL .
- Refer to REMOVING THE TORSION STRUT ON THE REAR LEFT AND RIGHT .
- Refer to IF INSTALLED: REMOVING THE REAR AXLE COVER .
- Refer to REMOVING THE REAR DIFFUSER .
- Refer to REMOVING REAR BUMPER TRIM .
- Refer to REMOVING BOTH EXHAUST COVERS .
- Refer to REMOVING REAR BUMPER PANEL .
- Refer to REMOVING EXHAUST SYSTEM .
- Refer to REMOVING THE RETAINING BRIDGE .
- Refer to REMOVING THE RETAINING BRIDGE IN VEHICLES WITH A GASOLINE PARTICULATE FILTER .
- Refer to PARTIALLY REMOVING THE LEFT LAMBDA OXYGEN SENSOR .
- Refer to PARTIALLY REMOVING THE LAMBDA OXYGEN SENSOR .
- Refer to REMOVING THE LEFT OXYGEN SENSOR MONITOR .
- Refer to REMOVING THE RIGHT OXYGEN SENSOR MONITOR .
- Refer to REMOVING UPPER HEAT SHIELD .
- Refer to REMOVING THE LEFT HEAT SHIELD .
- Refer to REMOVING RIGHT HEAT SHIELD .
- Refer to REMOVING THE COVER OF THE ENGINE COMPARTMENT AT THE REAR LEFT .
- Refer to REMOVING THE COVER OF THE REAR RIGHT ENGINE COMPARTMENT .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING WINDSHIELD PANEL COVER .
- Refer to REMOVING TRAILING LINK AT SPRING BOLT .
- Refer to REMOVING THE COWL UPPER PART IN THE CENTER .
- Refer to LIFTING THE HEAT SHIELD .
- Refer to REMOVING THE CATALYTIC CONVERTER FOR CYLINDERS 5 TO 8 .
- Refer to REMOVING THE CENTER ENGINE COMPARTMENT COVER .
- Refer to REMOVING BOTH FRONT-END STRUTS .
- Refer to REMOVING UPPER CROSS CONNECTION .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING FAN COWL .
- Refer to REMOVING DRIVE BELT .
- Refer to RELEASING LEFT CHARGE AIR LINE PARTIALLY .
- Refer to PARTIALLY RELEASING THE RIGHT CHARGE AIR LINE .
- Refer to REMOVING THE FRONT BOTTOM SIDE COVER .
- Refer to REMOVING THE FRONT BOTTOM SIDE COVER .
- Refer to REMOVING THE RIGHT HAND FRONT BOTTOM SIDE COVER .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THE FRONT THRUST FIELD .
- Refer to DRAINING COOLANT .
- Refer to REMOVING THE COOLANT PUMP .
- Refer to DRAINING THE COOLANT FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to REMOVING THE COOLANT EXPANSION TANK FOR THE LOW-TEMPERATURE COOLANT CIRCUIT (CHARGE AIR COOLER) .
- Refer to REMOVING BOTH CHARGE AIR COOLERS .
- Refer to REMOVING THE CLEAN AIR PIPE OF CYLINDER BANK 1 .
- Refer to REMOVING THE CLEAN AIR PIPE OF CYLINDER BANK 2 .
- Refer to REMOVING THE IGNITION COILS OF CYLINDERS 1 AND 5 .
- Refer to REMOVING IGNITION COIL OF CYLINDER BANK 2 .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING LEFT HIGH PRESSURE PUMP .
- Refer to REMOVING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to REMOVING THE INJECTORS FOR CYLINDERS 5 TO 8 .
- Refer to REMOVING VANOS SOLENOID ACTUATOR, EXHAUST OF CYLINDER BANK 2 .
- Refer to REMOVING VANOS SOLENOID ACTUATOR, INTAKE OF CYLINDER BANK 2 .
- Refer to REMOVING THE LEFT AND RIGHT EXHAUST TURBOCHARGER .
- Refer to REMOVING FRONT HEAT SHIELD .
- Refer to REMOVING THE OIL FEED LINE AT THE EXHAUST TURBOCHARGER FOR CYLINDERS 5 TO 8 .
- Refer to REMOVING LEFT CYLINDER HEAD COVER .
- Refer to REMOVING THE PRESSURE LINE BETWEEN THE EVAPORATOR AND THE AIR CONDITIONING CONDENSER .
- Refer to REMOVING THE TIMING CASE COVER FROM THE CYLINDER HEAD OF CYLINDER BANK 2 .
- Refer to MOVING THE CRANKSHAFT TO THE INSTALLATION POSITION TO ADJUST THE TIMINGS .
- Refer to CHECKING THE VANOS ADJUSTER OF CYLINDER BANK 2 .
- Refer to RELAXING CHAIN TENSIONER ON BANK 2 FOR CHECKING OR SETTING TIMING .
- Refer to REMOVING HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 2 .
- Refer to PRELOADING THE TIMING CHAIN OF CYLINDER BANK 2 .
- Refer to FIXING THE ENGINE IN THE INSTALLATION POSITION ON CYLINDER 1 (SET VALVE TIMINGS) .
- Refer to REMOVING BOTH LEFT VANOS ADJUSTERS .
- Refer to REMOVING SPECIAL TOOL FOR FIXING CAMSHAFTS IN POSITION ON BANK 2 .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN ON CYLINDER BANK 2 .
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
RISK OF DAMAGE
Damage to guide rails .
The application of great force can damage the guide rails of the timing chain .
Damage to guide rails .
The application of great force can damage the guide rails of the timing chain .
- When removing and installing the cylinder head, make sure that the cylinder head does not damage the guide rail.
- Prepare the special tool 0 494 116 (11 8 352) from the set of special tools 0 493 997 (11 8 350) in a vice.
- Mark the special tool 0 494 116 (11 8 352)
in the area (A).
(A) = 50 mm
- Set a punch in the center of the marked area.
- Drill a hole with a 8.5 mm drill.NOTE: RISK OF DAMAGE
Improper screw length can cause component damage .
The use of screws of improper length can lead to component damage .- Note the correct screw length.
- Install screws that correspond to the original length.
- Tighten the special tool 0 494 116 (11 8 352)
from the set of special tools 0 493 997 (11 8 350)
on the cylinder head with standard M8screws (1)
.TIGHTENING TORQUE SPECIFICATIONS
Special tool to cylinder head bank 2 M8 screw tightening torque 25 Nm - Loosen hose clamp (1) .
- Detach the coolant hose from the left cylinder head.NOTE: To provide a better overview: Schematic diagram with partially hidden components.
- Release the wiring harness mountings (1)
below the intake system.
- Unlock and disconnect the plug connection (1)
on the throttle valve.
- Unlock and disconnect the quick-release coupling (1)
.
- Unlock the connector (1) and detach from the servomotor.
- Unlock the connector (2)
and detach from pressure sensor on intake plenum.
- Feed out the coolant hose (1)
and set it aside.
- Loosen screws (1) .
- Remove the heat shield (2)
at rear on the cylinder head.
- Release the screws (1)
the timing case cover.
- Release the screw of the slide rail on the cylinder head of cylinder bank (1)
.
- Loosen screws (1) to (10) .
- Twist the camshaft (2)
to remove the cylinder head bolt (1)
on cylinder 5 with a standard open-end wrench (3)
on the hexagon head.NOTE: TECHNICAL INFORMATION
The work must be performed with vehicle care to prevent component damage. - Attach the special tool 0 490 561 (11 0 000)
on the retaining tab (1) and on the special tool 0 494 116 (11 8 352) from the set of special tools 0 493 997 (11 8 350)
.NOTE: TECHNICAL INFORMATION
The work must be performed with vehicle care to prevent component damage. - Mind the free movement of the tensioning rails and slide rails
.
Risk of breakage!
- Carefully lift the cylinder head using a workshop crane.
- Carefully feed out and remove the cylinder head with a workshop crane and 3 support persons.
- Remove cylinder head gasket (1) .