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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Engine Mechanical System (M20A-FXS) - Service Information (1 Of 2)) >> Cylinder Head Gasket >> Removal [11/2022 - ] >> Procedure

Removal [11/2022 - ]: Procedure

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  1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND 

    Refer to REMOVAL [11/2022 - ] 

  2. REMOVE ENGINE HANGERS 

    See step  61

  3. REMOVE FUEL HOSE BRACKET 

    Refer to PROCEDURE - Step 2

  4. REMOVE NO. 1 WATER BY-PASS PIPE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 44
  5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 6
  6. REMOVE MANIFOLD STAY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 7
  7. REMOVE EXHAUST MANIFOLD 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 8
  8. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 4
  9. REMOVE THROTTLE BODY GASKET 

    Refer to PROCEDURE - Step 6

  10. DISCONNECT NO. 3 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 3

  11. DISCONNECT NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 4

  12. REMOVE EGR COOLER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 5
  13. REMOVE NO. 1 EGR COOLER GASKET 

    Refer to PROCEDURE - Step 7

  14. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 2
  15. REMOVE EGR VALVE ADAPTER GASKET 

    Refer to PROCEDURE - Step 3

  16. REMOVE EGR INLET GASKET 

    Refer to PROCEDURE - Step 4

  17. DISCONNECT NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 5

  18. DISCONNECT NO. 8 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 6

  19. REMOVE EGR VALVE ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 7
  20. REMOVE EGR VALVE GASKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 6
  21. REMOVE NO. 3 WATER BY-PASS PIPE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 19
  22. REMOVE INTAKE MANIFOLD STAY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 12
  23. REMOVE INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 13

  24. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 14

  25. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 23
  26. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 24
  27. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 8
  28. REMOVE FUEL PUMP FLANGE 

    Refer to PROCEDURE - Step 9

  29. REMOVE FUEL PUMP SPACER GASKET 

    Refer to PROCEDURE - Step 10

  30. REMOVE FUEL PUMP LIFTER ASSEMBLY 

    Refer to PROCEDURE - Step 11

  31. REMOVE WATER BY-PASS HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 29

  32. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 3
  33. REMOVE FUEL DELIVERY SPACER 

    Refer to PROCEDURE - Step 4

  34. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 5

  35. REMOVE NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 6

  36. REMOVE PORT FUEL INJECTOR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 7
  37. REMOVE FUEL DELIVERY PIPE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 3
  38. REMOVE DIRECT FUEL INJECTOR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 4
  39. REMOVE NOZZLE HOLDER CLAMP 

    Refer to PROCEDURE - Step 5

  40. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 6
  41. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING 

    Refer to PROCEDURE - Step 7

  42. REMOVE C-RING 

    Refer to PROCEDURE - Step 8

  43. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 9

  44. REMOVE FUEL INJECTOR SEAL 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 10
  45. REMOVE IGNITION COIL ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  46. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 46
  47. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 2
  48. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  49. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 2
  50. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  51. REMOVE O-RING 

    Refer to PROCEDURE - Step 2

  52. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 2
  53. REMOVE CAM TIMING CONTROL MOTOR O-RING 

    Refer to PROCEDURE - Step 3

  54. REMOVE CRANKSHAFT PULLEY ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 14
  55. REMOVE WATER OUTLET SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17

  56. REMOVE WATER BY-PASS OUTLET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 18
  57. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 19
  58. REMOVE SPARK PLUG TUBE GASKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 20
  59. REMOVE ENGINE MOUNTING BRACKET RH 

    Refer to PROCEDURE - Step 21

  60. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 23
  61. REMOVE TIMING CHAIN COVER OIL SEAL 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 24
  62. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 25
  63. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 26
  64. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 27
  65. REMOVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 28

  66. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 29
  67. REMOVE CHAIN TENSIONER SLIPPER 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 30
  68. REMOVE NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 31

  69. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 32
  70. REMOVE TIMING CHAIN COVER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 33
  71. REMOVE FUEL PUMP LIFTER GUIDE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 36
  72. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 37
  73. REMOVE CAMSHAFT BEARING CAP 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 38
  74. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 39

  75. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 40

  76. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 41
  77. REMOVE VALVE LASH ADJUSTER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 42
  78. REMOVE CYLINDER HEAD SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 45
  79. REMOVE CYLINDER HEAD GASKET 
    1. GTY1104163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. INSPECT CYLINDER HEAD SET BOLT 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 19
  81. INSPECT CYLINDER HEAD SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1