LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2019 >> Sienna SE, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 14 (Engine Mechanical [2GR-FE] (Service Information)) >> Engine Assembly & Engine Under Cover >> Installation [12/2015 - 08/2016] >> Procedure

Installation [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 

    See step  2

  2. INSTALL REAR ENGINE MOUNTING BRACKET (for 2WD) 
    1. Install the rear engine mounting bracket with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

  3. INSTALL REAR ENGINE MOUNTING BRACKET (for AWD) 
    1. Install the rear engine mounting bracket with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

  4. INSTALL ENGINE MOUNTING BRACKET RH 
    1. Install the engine mounting bracket RH with the 3 bolts.

      Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

  5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 10

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 11

  7. INSTALL TRANSFER STIFFENER PLATE RH (for AWD) 
    1. Install the transfer stiffener plate RH with the 4 bolts.
      GTY712641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Bolt B 

      Torque: 78 N*m (796 kgf*cm, 58 ft.*lbf) 

  8. INSTALL MANIFOLD STAY 
    1. Install the manifold stay with the bolt and nut.

      Bolt 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Nut 

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

  9. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY 
    1. Install the flexible hose bracket sub-assembly with the bolt.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    2. Install the sensor wire and the breather plug hose to the flexible hose bracket sub-assembly.
  10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) 

    Refer to PROCEDURE - Step 2

  11. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY (for AWD) 
    1. Install the rear engine mounting insulator assembly with the 2 bolts.

      Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

  12. INSTALL ENGINE MOUNTING INSULATOR RH 
    1. Install the engine mounting insulator RH with the nut.

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

  13. INSTALL ENGINE MOUNTING INSULATOR LH 
    1. Install the engine mounting insulator LH with the nut.

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

  14. INSTALL FRONT ENGINE MOUNTING INSULATOR 
    1. Install the front engine mounting insulator with the bolt.

      Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

    2. Connect the connector
  15. INSTALL STEERING GEAR ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 3

  16. INSTALL FRONT STABILIZER BAR (for AWD) 

    Refer to PROCEDURE - Step 1

  17. INSTALL NO. 1 FRONT STABILIZER BRACKET LH (for AWD) 

    Refer to PROCEDURE - Step 7

  18. INSTALL NO. 1 FRONT STABILIZER BRACKET RH (for AWD) 

    HINT: 

    Perform the same procedure as for the LH side.

  19. INSTALL ENGINE WIRE 
    1. Install the engine wire to the engine with transaxle.
  20. INSTALL STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  21. INSTALL COOLER COMPRESSOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  22. INSTALL GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  23. INSTALL FAN AND GENERATOR V BELT 

    See step  3

  24. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on the engine lifter.
      NOTE:
      • Install a height adjustment attachment and plate lift attachment onto the engine assembly with transaxle.
      • Do not position a height adjustment attachment or plate lift attachment onto the front frame assembly.

      HINT: 

      Place the engine on wooden blocks or equivalents so that the engine is level.

    2. Remove the 4 bolts and 2 engine hangers.
    3. Install the engine assembly with transaxle to the vehicle.
      NOTE:

      Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

      HINT: 

      • Make sure that the engine is clear of all wiring and hoses.
      • While raising the engine into the vehicle, do not allow it to contact the vehicle.
    4. Install the frame side rail plates RH and LH with the 6 bolts and 2 nuts.
      GTY726258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut

      Nut 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt A 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt B 

      Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

    5. Install the front suspension member brace rear RH and LH with the 6 bolts and 2 nuts.

      Nut 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt A 

      Torque: 32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Bolt B 

      Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

  25. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Using SST, hold the crankshaft pulley.
      • SST: 09213-70011 
        1. 09213-70020
      • SST: 09330-00021 
    2. Apply a few drops of adhesive to 2 or 3 threads of the 6 drive plate and torque converter clutch setting bolt tips.
      GTY729392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Adhesive 1324

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    3. Tighten the 6 drive plate and torque converter clutch setting bolts.

      Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

      NOTE:

      Install the black colored bolt first, and then the silver colored 5 bolts.

  26. INSTALL FLYWHEEL HOUSING UNDER COVER 
    1. Install the flywheel housing under cover with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) 

    Refer to PROCEDURE - Step 2

  29. INSTALL FRONT LOWER SUSPENSION ARM LH 

    Refer to PROCEDURE - Step 7

  30. INSTALL FRONT LOWER SUSPENSION ARM RH 

    HINT: 

    Perform the same procedure as for the LH side.

  31. CONNECT TIE ROD ASSEMBLY LH 

    Refer to PROCEDURE - Step 9

  32. CONNECT TIE ROD ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  33. CONNECT FRONT SPEED SENSOR LH 

    Refer to PROCEDURE - Step 10

  34. CONNECT FRONT SPEED SENSOR RH 

    HINT: 

    Perform the same procedure as for the LH side.

  35. CONNECT FRONT STABILIZER LINK ASSEMBLY LH 

    Refer to PROCEDURE - Step 9

  36. CONNECT FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  37. INSTALL FRONT AXLE SHAFT NUT LH 

    Refer to PROCEDURE - Step 12

  38. INSTALL FRONT AXLE SHAFT NUT RH 

    HINT: 

    Perform the same procedure as for the LH side.

  39. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 4

  40. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET 
    1. Install the No. 1 exhaust pipe support bracket to the oil pan sub-assembly with 2 new nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  41. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 11

  42. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 12

  43. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD) 

    (Refer to INSTALLATION [12/2015 - ] )

  44. CONNECT SUCTION HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  45. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  46. INSTALL ENGINE MOVING CONTROL ROD 

    HINT: 

    Perform this procedure only when replacement of the engine moving control rod is necessary.

    1. Temporarily install the engine moving control rod to the engine moving control rod bracket with the bolt.
  47. INSTALL ENGINE MOVING CONTROL ROD BRACKET 
    1. When replacing the engine moving control rod:
      GTY708164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Perform this procedure only when replacement of the engine moving control rod is necessary.

      1. Temporarily install the engine mounting control rod bracket together engine control rod to the front No. 1 engine mounting bracket LH and vehicle with the 3 bolts.
      2. Tighten the bolts except A.

        Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      3. Tighten the bolt A.

        Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

    2. When not replacing the engine moving control rod:
      1. Install the engine mounting control rod bracket together engine control rod to the front No. 1 engine mounting bracket LH and vehicle with the 3 bolts.

        Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

  48. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Install the No. 2 engine mounting stay RH to the front No. 1 engine mounting bracket LH with the bolt and 2 nuts.

      Bolt 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      Nut 

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

    2. Install the No. 2 ground wire to the cylinder head cover sub-assembly with the 2 bolts.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

  49. CONNECT UNION TO CHECK VALVE HOSE 
    1. Connect the union to check valve hose.
  50. CONNECT NO. 1 INLET OIL COOLER HOSE 
    1. Connect the No. 1 inlet oil cooler hose.
  51. CONNECT NO. 1 OUTLET OIL COOLER HOSE 
    1. Connect the No. 1 outlet oil cooler hose.
  52. CONNECT FUEL MAIN TUBE 
    1. Push in the fuel tube connector to the fuel main tube until the fuel tube connector makes a "click" sound.
      GTY295311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Check that there is no damage or foreign objects on the fuel tube connector.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
    2. Install the No. 1 EFI fuel pipe clamp.

      HINT: 

      The half connection prevention connector prevents the fuel hose connector cover from being locked if the fuel tube is not securely connected.

  53. CONNECT OUTLET HEATER WATER HOSE 
    1. Connect the outlet heater water hose.
  54. CONNECT INLET HEATER WATER HOSE 
    1. Connect the inlet heater water hose.
  55. CONNECT NO. 1 RADIATOR HOSE 
    1. Install the No. 1 radiator hose to the radiator pipe clamp.
    2. Connect the No. 1 radiator hose.
  56. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose.
  57. CONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Connect the No. 1 fuel vapor feed hose.
  58. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Install a new clip to the control cable bracket.
    2. Install the control cable to the control cable bracket.
      GTY474911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Claw (A)
      *b Claw (B)
      *c Control Cable
      NOTE:
      • Make sure that the claws (A) on the clip are securely fit into the bracket holes.
      • Make sure that the cable is securely installed inside of the claws (B) of the clip.
    3. Connect the transmission control cable to the control shaft lever with the nut.
      GTY167943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

      NOTE:

      Before connecting the transmission control cable assembly, check that the park/neutral position switch and the shift lever are in N.

  59. CONNECT ENGINE WIRE 
    1. Connect the connector to the ECM with the lock lever.
      GTY698237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the engine wire to the engine room junction block.
    3. Install the engine wire with the nut and 3 connectors.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

    4. Install the ground wire with the 2 bolts.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

    5. Install the engine room relay block cover.
  60. INSTALL AIR CLEANER AND HOSE 

    Refer to PROCEDURE - Step 4

  61. INSTALL BATTERY 
    1. Install the battery and battery tray.
    2. Install the battery clamp with the bolt and nut.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    3. Connect the positive (+) cable to the positive (+) battery terminal.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  62. INSTALL AIR CLEANER INLET COVER ASSEMBLY SEAL 
    1. Install the air cleaner inlet cover assembly seal with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    2. Connect the 2 vacuum hose clamps to the air cleaner inlet cover assembly seal.
  63. INSPECT VACUUM HOSES 
    1. Check that the vacuum hoses are properly connected.
      GTY474042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 11

  65. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to PROCEDURE - Step 2

  66. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  67. INSTALL FRONT FENDER TO COWL SIDE SEAL LH 

    Refer to PROCEDURE - Step 4

  68. INSTALL FRONT FENDER TO COWL SIDE SEAL RH 

    Refer to PROCEDURE - Step 5

  69. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 6

  70. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  71. INSTALL FRONT WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 8

  72. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [12/2015 - 08/2016] ).

  73. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  74. ADD ENGINE OIL 

    Refer to PROCEDURE - Step 4

  75. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 4

  76. ADD TRANSFER OIL (for AWD) 

    Refer to PROCEDURE - Step 2

  77. INSPECT TRANSFER OIL (for AWD) 

    Refer to PROCEDURE - Step 1

  78. ADD AUTOMATIC TRANSAXLE FLUID (for 2WD) 

    (Refer to ADJUSTMENT [12/2015 - 08/2016] )

  79. ADD AUTOMATIC TRANSAXLE FLUID (for AWD) 

    (Refer to ADJUSTMENT [12/2015 - 08/2016] )

  80. WARM UP ENGINE 
  81. INSPECT ENGINE OIL LEVEL 

    Refer to PROCEDURE - Step 1

  82. INSPECT ENGINE COOLANT LEVEL 

    Refer to PROCEDURE - Step 2

  83. CHARGE WITH REFRIGERANT 

    Refer to PROCEDURE - Step 2

  84. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  85. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  86. INSPECT FOR OIL LEAK 
  87. INSPECT FOR EXHAUST GAS LEAK 
  88. INSPECT IGNITION TIMING 

    See step  9

  89. INSPECT ENGINE IDLE SPEED 

    See step  10

  90. INSPECT CO/HC 

    See step  12

  91. CHECK FOR SPEED SENSOR SIGNAL 

    (Refer to TEST MODE PROCEDURE [12/2015 - 11/2017] )

  92. INSPECT SHIFT LEVER POSITION (for 2WD) 

    Refer to PROCEDURE - Step 1

  93. INSPECT SHIFT LEVER POSITION (for AWD) 

    Refer to PROCEDURE - Step 1

  94. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (Refer to ADJUSTMENT [12/2015 - 08/2016] )

  95. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Fit the 4 retainers and install the V-bank cover sub-assembly.
  96. INSTALL FRONT FENDER APRON SEAL LH 
    1. Install the front fender apron seal LH with the bolt and 2 clips.
  97. INSTALL FRONT FENDER APRON SEAL RH 
    1. Install the front fender apron seal RH with the 2 bolts and clip.
  98. INSTALL NO. 2 ENGINE UNDER COVER (for AWD) 

    Refer to PROCEDURE - Step 14

  99. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 15

  100. INSTALL INSTRUMENT PANEL FINISH PANEL END LH 

    Refer to PROCEDURE - Step 7

scientia non olet · About LEMON Manuals