Installation [12/2015 - 08/2016]: Procedure

1. Apply a light coat of ATF to a new O-ring and install it to the speedometer driven hole cover sub-assembly.
   NOTE:

   Do not twist the O-ring.

2. Install the speedometer driven hole cover sub-assembly to the automatic transaxle assembly with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   NOTE:

   Make sure that the O-ring is not damaged or does not jump out of position during installation.

1. Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the 5 wire harness clamp brackets to the automatic transaxle assembly with the 5 bolts.

   Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

1. Install the No. 1 oil cooler inlet hose to the automatic transaxle assembly with the hose clip as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a	Top of Vehicle
   *b	Pink Painted Mark on Hose

1. Install the No. 1 oil cooler outlet hose to the automatic transaxle assembly with the hose clip as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a	Top of Vehicle
   *b	Yellow Painted Mark on Hose

1. Engage the 2 clamps to install the oil cooler tube clamp to the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose.

1. Temporarily install the TCM to the automatic transaxle assembly with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Tighten the 2 bolts in the order shown in the illustration.

   Torque: 11 N*m (115 kgf*cm, 8 ft.*lbf) 

1. Clean and degrease the stud bolt installation hole in the automatic transaxle assembly.
2. Using an E8 "TORX" socket wrench, install a new stud bolt to the automatic transaxle assembly.

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

3. Install the front engine mounting bracket to the automatic transaxle assembly with the 2 bolts and nut.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Set the key at the top of the front oil pump drive gear and put a matchmark on the transaxle housing.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a	Key
   *b	Matchmark

2. Place a matchmark on the torque converter assembly so that the position of its groove is clearly indicated.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a	Groove
   *b	Matchmark

3. Align the matchmark on the transaxle housing with the one on the torque converter assembly and engage the splines of the input shaft with the turbine runner splines.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Front Oil Pump Oil Seal
   *a	Matchmark

   NOTE:

   • Install the torque converter assembly to the input shaft while keeping it horizontal.
   • Do not damage the front oil pump oil seal.
4. Rotate the torque converter assembly approximately 180° and engage the splines of the stator shaft with the stator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *1	Front Oil Pump Oil Seal
   *a	Matchmark

   NOTE:

   • Install the torque converter assembly to the input shaft while keeping it horizontal.
   • Do not damage the front oil pump oil seal.
5. Rotate the torque converter assembly approximately 180° again, align the matchmark on the torque converter assembly with the one on the transaxle housing and insert the groove of the torque converter assembly into the key of the front oil pump drive gear.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *1	Front Oil Pump Oil Seal
   *a	Matchmark

   NOTE:

   • Do not push the torque converter assembly excessively when rotating it.
   • Install the torque converter assembly to the input shaft while keeping it horizontal.
   • Do not damage the front oil pump oil seal.
6. Clean the drive plate and torque converter assembly setting bolt holes.
7. Using a vernier caliper and straightedge, measure dimension A between the automatic transaxle assembly contact surface of the engine assembly*a and the torque converter assembly contact surface of the drive plate*b.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a	Engine Assembly Surface
   *b	Drive Plate Surface

8. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard distance

   B = A + 1 mm (0.0394 in.) or more

   NOTE:

   • Make sure to deduct the thickness of the straightedge.
   • If the automatic transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.
   • Do not include the thickness of the set block.

1. Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter assembly centerpiece.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *1	Crankshaft
   *2	Torque Converter Assembly Centerpiece
   	Clutch Spline Grease

   Grease

   Toyota Genuine Clutch Spline Grease or equivalent

   Maximum grease amount

   Approximately 1 g (0.0353 oz.)

2. Confirm that the 2 knock pins are installed on the engine assembly and are not damaged.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *1

   Knock Pin

3. Clean and degrease the bolt C and installation hole in the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Apply adhesive to 2 or 3 threads on the end of the bolt C.

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

5. Maintain the engine assembly and automatic transaxle assembly in a horizontal position, align the knock pins with each hole in the automatic transaxle assembly and install the automatic transaxle assembly to the engine assembly with the 11 bolts.

   Bolt A 

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Bolt C 

   Torque: 46 N*m (469 kgf*cm, 34 ft.*lbf) 

   Bolt D 

   Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

   Bolt Length

   Bolt	Length mm (in.)
   A	55 (2.17)
   B	50 (1.97)
   C	41 (1.61)
   D	33 (1.30)

   NOTE:

   • Make sure that the wire harness or similar items are not pinched between the contact surfaces.
   • Do not forcibly pry on the automatic transaxle assembly.
   • When mounting the automatic transaxle assembly to the engine assembly, make sure to securely fit the knock pins into the knock holes.
   • Check that the torque converter assembly rotates.
   • When tightening the bolts, be sure that the contact surfaces of the engine assembly and automatic transaxle assembly are in close contact with one another.

1. Engage the 4 clamps to install the engine wire to the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *1	Lock Lever

2. Connect the connector to the TCM.
3. Turn the lock lever and secure the connector with the lock lever.
4. Engage the 3 clamps to install the engine wire to the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

5. Install the ground wire to the automatic transaxle assembly with the bolt.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

6. Engage the clamp to install the engine wire to the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. Connect the park/neutral position switch connector.

1. Engage the clamp to install the breather plug hose to the hose clamp.

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 1

(Refer to INSTALLATION [12/2015 - 08/2016] )