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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (1 Of 2) - 447 Chassis >> Side Wall Body Repair >> Sidewall Paneling With Window Cutout Removal And Installation - Ar63.10-S-0126E

Sidewall Paneling With Window Cutout Removal And Installation - Ar63.10-S-0126E

Model 447.601/603/605 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.601/603/605 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.701/703/705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Left side of vehicle 

Model 447.701/703/705 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Right side of vehicle 

Model 447.811/813/815 

Right side of vehicle 

Model 447.811/813/815 

with code T19 (Sliding door left) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 448.705 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 448.813/815 

Right side of vehicle 

Model 448.813/815 

with code T19 (Sliding door left) 

Left side of vehicle 

MODIFICATION NOTES

28.10.2021 Sequence of operation steps revised. Operation steps 7 to 15  
28.10.2021 Method extended. Operation steps 32 to 35 AR63.10-S-0126-03E 
28.10.2021 Method extended. Operation steps 32 to 35 AR63.10-S-0126-03EA
28.10.2021 Method extended. Operation steps 32 to 35 AR63.10-S-0126-03EB 
G16483475Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle 

DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447 with Motor 780		 AS00.00-Z-0035-01A
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
Notice Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
Notice Notes on battery Model 447 with Motor 780 AH54.10-P-0001-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with Motor 780 AH00.00-Z-0300-01A
Notice Special instructions for lifting and supporting vehicle   AH00.60-S-0100-01KOA
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General information on riveting   AH60.00-P-0003-01N
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with welding protection blankets. IMPORTANTCommercially available devices/tools 
Welding protection blankets		  
3 Remove soundproofing. IMPORTANT Only in repair area. AR60.00-S-1752E
4 Cut off respective sidewall paneling (1) with window cutout. Model 447.603
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.603
with code W29 (Window fixed behind)
Right side of vehicle Model 447.703
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.703
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.813
Right side of vehicle Model 447.813
with code T19 (Sliding door left)
Left side of vehicle Model 448.813
Right side of vehicle Model 448.813
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-01E 
    Model 447.601
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.601
with code W29 (Window fixed behind)
Right side of vehicle Model 447.701
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.701
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.811
Right side of vehicle Model 447.811
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-01EA
    Model 447.605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.605
with code W29 (Window fixed behind)
Right side of vehicle Model 447.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.815
Right side of vehicle Model 447.815
with code T19 (Sliding door left)
Left side of vehicle Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle Model 448.815
Right side of vehicle Model 448.815
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-01EB 
    Clip: Cut off side wall paneling with window cutout Model 447.605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.605
with code W29 (Window fixed behind)
Right side of vehicle Model 447.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.815
Right side of vehicle Model 447.815
with code T19 (Sliding door left)
Left side of vehicle Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle Model 448.815
Right side of vehicle Model 448.815
with code T19 (Sliding door left)
Left side of vehicle		 GB63.10-S-0000-05A
REFER TO SPECIAL TOOLS 000 588 15 84 00 Heat gun IMPORTANTCommercially available devices/tools 
Spot weld milling machine
Spindle grinder
Hand drill
Body power jigsaw
Rotary wire brush
Wet and dry vacuum cleaner		 WS54.00-P-0125B
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
5 Prepare corresponding sidewall paneling (1) with window cutout for installation. Model 447.603
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.603
with code W29 (Window fixed behind)
Right side of vehicle Model 447.703
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.703
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.813
Right side of vehicle Model 447.813
with code T19 (Sliding door left)
Left side of vehicle Model 448.813
Right side of vehicle Model 448.813
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-02E 
    Model 447.601
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.601
with code W29 (Window fixed behind)
Right side of vehicle Model 447.701
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.701
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.811
Right side of vehicle Model 447.811
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-02EA
    Model 447.605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.605
with code W29 (Window fixed behind)
Right side of vehicle Model 447.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.815
Right side of vehicle Model 447.815
with code T19 (Sliding door left)
Left side of vehicle Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle Model 448.815
Right side of vehicle Model 448.815
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-02EB 
    Clip: Prepare side wall paneling with window cutout for installation Model 447.605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.605
with code W29 (Window fixed behind)
Right side of vehicle Model 447.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.815
Right side of vehicle Model 447.815
with code T19 (Sliding door left)
Left side of vehicle Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle Model 448.815
Right side of vehicle Model 448.815
with code T19 (Sliding door left)
Left side of vehicle		 GB63.10-S-0000-04A
REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder IMPORTANTCommercially available devices/tools 
Body power jigsaw
Rotary wire brush
Hole punching pliers
Clamping pliers (Standard)
Wet and dry vacuum cleaner
Squeeze gun		 WS60.00-P-0437K
    Seam seal 300 ml in black or white *BR00.45-Z-1003-01A 
    Adhesive kit, body, 2-component adhesive *BR00.45-Z-1092-02A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
6 Mark hole for the end stop of the magnetic door holder. Model 447.6/7 with code W54 (Double-wing rear-end door, 270 degrees)
IMPORTANTCommercially available devices/tools 
Hand drill
Graduated drill
Wet and dry vacuum cleaner		 AR63.10-S-0126-04E 
INSTALLING Install     
7 Install and weld in respective sidewall paneling (1) with window cutout. Model 447.603
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.603
with code W29 (Window fixed behind)
Right side of vehicle Model 447.703
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.703
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.813
Right side of vehicle Model 447.813
with code T19 (Sliding door left)
Left side of vehicle Model 448.813
Right side of vehicle Model 448.813
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-03E 
    Model 447.601
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.601
with code W29 (Window fixed behind)
Right side of vehicle Model 447.701
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.701
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.811
Right side of vehicle Model 447.811
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-03EA
    Model 447.605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.605
with code W29 (Window fixed behind)
Right side of vehicle Model 447.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.815
Right side of vehicle Model 447.815
with code T19 (Sliding door left)
Left side of vehicle Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle Model 448.815
Right side of vehicle Model 448.815
with code T19 (Sliding door left)
Left side of vehicle		 AR63.10-S-0126-03EB 
    Clip: Install and weld in side wall paneling with window cutout Model 447.605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 447.605
with code W29 (Window fixed behind)
Right side of vehicle Model 447.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle Model 447.705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle Model 447.815
Right side of vehicle Model 447.815
with code T19 (Sliding door left)
Left side of vehicle Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle Model 448.815
Right side of vehicle Model 448.815
with code T19 (Sliding door left)
Left side of vehicle		 GB63.10-S-0000-03A
REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K
REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder IMPORTANTCommercially available devices/tools 
Clamping pliers (Standard)
Blind riveting tool (set force > 19 kN)
Hand drill
Body power jigsaw
Angle grinder
Rotary wire brush
Wet and dry vacuum cleaner
Squeeze gun		 WS60.00-P-0437K
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1006-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1007-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1008-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1009-01KOJ 
    Seam seal 300 ml in black or white *BR00.45-Z-1003-01A 
    Adhesive kit, body, 2-component adhesive *BR00.45-Z-1092-02A 
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
    Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) *BR00.45-Z-1001-13A 
    Blind rivet nut M5 *BR00.45-Z-1039-13A 
    SPECIAL TOOL Feeler gauge Fig 1
8 Remove welding protection blankets. IMPORTANTCommercially available devices/tools 
Welding protection blankets		  
9 Install mounting bolts.   AR63.10-S-0100-05E 
    TORQUE SPECIFICATION Mounting bolt to sidewall *BA63.10-Z-1001-01KOA 
    Thread locking adhesive, Loctite 241 *BR00.45-Z-1001-02A 
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
10 Prime repair area with a primer filler.    
Notice Notes on paintwork repairs NOTES
Repair area must be free of dust and grease.
Otherwise adhesion problems may occur.
IMPORTANT Use only primer fillers approved by manufacturer.
See guidelines for paint technology in the workshop portal.		 AH98.00-P-9408-02A
11 Seal seam after repair. IMPORTANT Supplement standard seals with sealant. AR97.10-S-4000E
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
12 Paint repair area and adjacent surfaces.    
Notice Notes on paintwork repairs NOTES
Repair area must be free of dust and grease.
Otherwise adhesion problems may occur.
IMPORTANT Only use paints approved by the manufacturer.
See guidelines for paint technology in the workshop portal.		 AH98.00-P-9408-02A
13 Supplement cavity preservation.   AR97.20-S-1500E
14 Install soundproofing. IMPORTANT Only in repair area. AR60.00-S-1752E
15 Install dowels for the mounting rail of the longitudinal member panel. Model 447, 448.8 with code CN1 (Exterior door sill)
IMPORTANT Perform only operation steps for installing the dowel.		 AR88.80-S-6005-01CH
    Primer Teroson 150 (Terokal 150) *BR00.45-Z-1179-02A 
    Teroson PU 6800 adhesive *BR00.45-Z-1147-02A 
16 Install detachable parts in the area of the repair point.    
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1006-01KOJ Adjust gap dimensions Sliding door to roof frame Dimension "FA" mm 4, 5 (±1, 4) 4, 5 (±1, 4)
Sliding door to sidewall Dimension "FB" mm 4 (+1, 2/-0, 8) 4 (+1, 2/-0, 8)
Glass pane in sliding door, all-round Dimension "FC" mm 3 3
For picture, see AR60.00-S-0700-01E AR60.00-S-0700-01E
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1007-01KOJ Adjust gap dimensions Sidewall to liftgate Dimension "GA" mm - 4, 5 (+1, 5/-0, 2)
Sidewall to cover on guide rail of sliding door Dimension "GB" mm 1, 5 (±0, 8) 1, 5 (±0, 8)
Side wall to fuel filler flap Dimension "GC" mm 4, 5 (±1) 4, 5 (±1)
Glass pane in sidewall at front, all-round Dimension "GD" mm 3 3
Side wall to tail lamp Dimension "GE" mm 1, 2 (±0, 5) 1, 2 (±0, 5)
Glass pane in sidewall at rear, all-round Dimension "GF" mm 3 3
For picture, see AR60.00-S-0700-01E AR60.00-S-0700-01E
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ Adjust gap dimensions Rear window in liftgate, all-round Dimension "HA" mm - 4 (±1)
Folding rear window in liftgate, all-round Dimension "HB" mm - 4 (±1)
Liftgate to taillamp Dimension "HC" mm - 4, 5 (±1)
Liftgate to bumper at side Dimension "HD" mm - 4 (±1)
Liftgate to bumper at bottom Dimension "HE" mm - 6 (±1, 5)
Liftgate to roof frame Dimension "HF" mm - 5, 5 (±1)
For picture, see - AR60.00-S-0700-01E
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1009-01KOJ Adjust gap dimensions Left rear-end door to right rear-end door Dimension "IA" mm 6 (±1) -
Rear-end door to bumper at side Dimension "IB" mm 4, 5 (±1) -
Rear-end door to bumper at bottom Dimension "IC" mm 6 (±1, 5) -
Rear-end door to tail lamp Dimension "ID" mm 6, 4 (±1) -
Rear-end door to cover over taillamp Dimension "IE" mm 6, 4 (±1) -
Rear-end door to roof frame Dimension "IF" mm 7 (±1, 5) -
Rear window in rear-end door, all-round Dimension "IG" mm 4 (±1) -
For picture, see AR60.00-S-0700-01E -
SIDE WALL

Number Designation Model 447, 448
BA63.10-Z-1001-01KOA Mounting bolt to sidewall Nm 6
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-02A Thread locking adhesive, Loctite 241 A 002 989 94 71
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) A 003 990 35 97
BR00.45-Z-1003-01A Seam seal 300 ml in black or white A 005 989 63 20
BR00.45-Z-1039-13A Blind rivet nut M5 N 000000 007333
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71
BR00.45-Z-1147-02A Teroson PU 6800 adhesive A 000 989 15 02 09
BR00.45-Z-1179-02A Primer Teroson 150 (Terokal 150) Henkel AG & Co. KGaA http://www.loctite.de 
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