Sidewall Paneling With Window Cutout Install And Weld In - Ar63.10-S-0126-03EB

	000 588 12 84 00 Welder		WS00.00-P-0318K
	000 588 13 84 00 Welder		WS60.00-P-0437K

Model 447.605 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.605 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Left side of vehicle 

Model 447.705 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Right side of vehicle 

Model 447.815 

Right side of vehicle 

Model 447.815 

with code T19 (Sliding door left) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 448.705 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 448.815 

Right side of vehicle 

Model 448.815 

with code T19 (Sliding door left) 

Left side of vehicle 

28.10.2021

Method extended.

Operation steps 32 to 35

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1006-01KOJ	Adjust gap dimensions	Sliding door to roof frame	Dimension "FA"	mm	4, 5 (±1, 4)	4, 5 (±1, 4)
		Sliding door to sidewall	Dimension "FB"	mm	4 (+1, 2/-0, 8)	4 (+1, 2/-0, 8)
		Glass pane in sliding door, all-round	Dimension "FC"	mm	3	3
			For picture, see		AR60.00-S-0700-01E	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1007-01KOJ	Adjust gap dimensions	Sidewall to liftgate	Dimension "GA"	mm	-	4, 5 (+1, 5/-0, 2)
		Sidewall to cover on guide rail of sliding door	Dimension "GB"	mm	1, 5 (±0, 8)	1, 5 (±0, 8)
		Side wall to fuel filler flap	Dimension "GC"	mm	4, 5 (±1)	4, 5 (±1)
		Glass pane in sidewall at front, all-round	Dimension "GD"	mm	3	3
		Side wall to tail lamp	Dimension "GE"	mm	1, 2 (±0, 5)	1, 2 (±0, 5)
		Glass pane in sidewall at rear, all-round	Dimension "GF"	mm	3	3
			For picture, see		AR60.00-S-0700-01E	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ	Adjust gap dimensions	Rear window in liftgate, all-round	Dimension "HA"	mm	-	4 (±1)
		Folding rear window in liftgate, all-round	Dimension "HB"	mm	-	4 (±1)
		Liftgate to taillamp	Dimension "HC"	mm	-	4, 5 (±1)
		Liftgate to bumper at side	Dimension "HD"	mm	-	4 (±1)
		Liftgate to bumper at bottom	Dimension "HE"	mm	-	6 (±1, 5)
		Liftgate to roof frame	Dimension "HF"	mm	-	5, 5 (±1)
			For picture, see		-	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1009-01KOJ	Adjust gap dimensions	Left rear-end door to right rear-end door	Dimension "IA"	mm	6 (±1)	-
		Rear-end door to bumper at side	Dimension "IB"	mm	4, 5 (±1)	-
		Rear-end door to bumper at bottom	Dimension "IC"	mm	6 (±1, 5)	-
		Rear-end door to tail lamp	Dimension "ID"	mm	6, 4 (±1)	-
		Rear-end door to cover over taillamp	Dimension "IE"	mm	6, 4 (±1)	-
		Rear-end door to roof frame	Dimension "IF"	mm	7 (±1, 5)	-
		Rear window in rear-end door, all-round	Dimension "IG"	mm	4 (±1)	-
			For picture, see		AR60.00-S-0700-01E	-

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	A 003 990 35 97
BR00.45-Z-1003-01A	Seam seal 300 ml in black or white	A 005 989 63 20
BR00.45-Z-1039-13A	Blind rivet nut M5	N 000000 007333
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71

Further information can be found in the superordinate service document. The safety information in the superordinate service document must be observed.

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

1. Install and fit sidewall paneling (1), rear sidewall paneling lower section (4), sliding door, tailgate or rear-end door, seals, and lock strikers.
2. Check gaps using feeler gauge and adjust.

   Gap dimension "FB"

   Gap dimension "GA"

   Gap dimension "HF"

   Gap dimensions "IA", "IF"

3. Fix side wall paneling (1) and rear side wall paneling bottom section (4) in place.
4. Remove sliding door, tailgate or rear-end door, seals, and lock strikers.

   Courtesy of MERCEDES-BENZ USA

5. Drill rivet holes on the sidewall paneling (1) at the specified punch marks with a diameter of 7.1 mm (area B).
6. MODEL 447.6/7 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate)

   Drill rivet holes on the sidewall paneling (1) at the specified punch marks with a diameter of 7.1 mm (area A).

7. Drill rivet holes on the sidewall paneling (1) and rear sidewall paneling lower section (4) with a diameter of 6.5 mm (area C).
8. Remove side wall paneling (1) and rear side wall paneling bottom section (4).
9. Deburr rivet holes on both sides.
10. Coat insides of riveted joints with zinc dust paint.

    Courtesy of MERCEDES-BENZ USA

11. Apply sealant to body and lock striker reinforcement (2).
12. Apply 2-component adhesive to the body (areas D and E).

    Observe pretreatment of bonding surfaces (areas D and E). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

    Courtesy of MERCEDES-BENZ USA

13. Install side wall paneling (1) and rear side wall paneling bottom section (4) and fit.
14. Fix side wall paneling (1) and rear side wall paneling bottom section (4) in place.
15. Side wall paneling (1) and rear side wall paneling bottom section (4) (areas F to K).
16. Drill side wall paneling (1) before shielding gas welding (arrow).
17. Side wall paneling (1) (areas L and M).
18. Rivet sidewall paneling (1) and rear side wall paneling lower section (4) with blind rivet Ø 6.4x14 (area P).
19. Position blind rivet nuts M5 (areas N₁ and N₂ ).
20. MODEL 447.6/7 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate)

    Position blind rivet nuts M5 (areas O₁ to O₃ ).

    Courtesy of MERCEDES-BENZ USA

21. Rear side wall paneling bottom section (4) (areas Q to T).
22. Rear side wall paneling bottom section (4) (area V).
23. Rear side wall paneling bottom section (4) (area U).

    Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

    Courtesy of MERCEDES-BENZ USA

24. Side wall paneling (1) (areas W and X).

    Courtesy of MERCEDES-BENZ USA

25. Scribe separating point and cut (area Y).
26. Remove section from side wall paneling (1).
27. Side wall paneling (1) (areas G and H).
28. Grind shielding gas welds and shielding gas spot welds down flat.
29. Clean weld joints.
30. Restore surfaces on side wall paneling (1) and rear side wall paneling bottom section (4) and smooth.
31. Remove shavings and drill chips.

    Courtesy of MERCEDES-BENZ USA

    Shown on model 447.811 

32. Model 447, 448.8 with code CN1 (Exterior door sill) Position and align rail (X).
33. Model 447, 448.8 with code CN1 (Exterior door sill) Transfer hole from rail (X) to body.

    Then remove rail (X).

34. Model 447, 448.8 with code CN1 (Exterior door sill) Drill and center punch hole (arrow).

    Number of holes can vary depending on design.

35. Model 447, 448.8 with code CN1 (Exterior door sill)

    Deburr holes and remove drill chips.