Left Side Wall Paneling Removal And Installation - Ar63.10-S-0100E

Model 447.601/603/605 

except code T19 (Sliding door left) 

except code W16 (Window front left, fixed, in sidewall/sliding door) 

except code W29 (Window fixed behind) 

Model 448.705 

with code ZM0 (Panel van) 

except code T19 (Sliding door left) 

except code W16 (Window front left, fixed, in sidewall/sliding door) 

except code W29 (Window fixed behind) 

Courtesy of MERCEDES-BENZ USA

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447.6 with Motor 780	AS00.00-Z-0035-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Model 447.6 with Motor 780	AH00.00-Z-0300-01A
Notice	Special instructions for lifting and supporting vehicle		AH00.60-S-0100-01KOA
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on riveting		AH60.00-P-0003-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	Commercially available devices/tools  Welding protection blanket
3	Remove soundproofing.	Only in repair area.	AR60.00-S-1752E
4	Cut off left side wall paneling (1) and left rear side wall paneling lower section (2).	Model 447.603	AR63.10-S-0100-01E
		Model 447.601	AR63.10-S-0100-01EA
		Model 447.605, model 448.705	AR63.10-S-0100-01EB
	000 588 15 84 00 Heat gun	Commercially available devices/tools  Spot weld milling machine Body power jigsaw Rotary wire brush Hand drill Wet and dry vacuum cleaner	WS54.00-P-0125B
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare left side wall paneling (1) and left rear side wall paneling lower section (2) for installation.	Model 447.603	AR63.10-S-0100-03E
		Model 447.601	AR63.10-S-0100-03EA
		Model 447.605, model 448.705 Commercially available devices/tools  Body power jigsaw Rotary wire brush Hole punching pliers Wet and dry vacuum cleaner	AR63.10-S-0100-03EB
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Mark hole for the end stop of the magnetic door holder.	Model 447.6 with code W54 (Rear-end door, double wing, 270 degrees) Commercially available devices/tools  Hand drill Graduated drill Wet and dry vacuum cleaner	AR63.10-S-0126-04E
	Install
7	Install and weld in left side wall paneling (1) and left rear side wall paneling lower section (2).	Model 447.603	AR63.10-S-0100-04E
		Model 447.601	AR63.10-S-0100-04EA
		Model 447.605, model 448.705	AR63.10-S-0100-04EB
	000 588 12 84 00 Welder		WS00.00-P-0318K
	000 588 13 84 00 Welder	Commercially available devices/tools  Hand drill Angle grinder Blind riveting tool (set force > 19 kN) Rotary wire brush Clamping pliers (Standard) Wet and dry vacuum cleaner Squeeze gun	WS60.00-P-0437K
		Model 447.6 Adjust gap dimensions	*BE60.00-Z-1004-01KOJ
		Model 447.6 with code W65 (Tailgate) Adjust gap dimensions	*BE60.00-Z-1007-01KOJ
		Model 447.6 with code W65 (Tailgate) Adjust gap dimensions	*BE60.00-Z-1008-01KOJ
		Model 447.6 except code W64 (Rear window to be opened separately) except code W65 (Tailgate) except code W68 (Electrically actuated tailgate) Adjust gap dimensions	*BE60.00-Z-1009-01KOJ
		Seam seal 300 ml in black or white	*BR00.45-Z-1003-01A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1001-13A
		Blind rivet nut M5	*BR00.45-Z-1039-13A
		Feeler gauge	Fig 1
8	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools  Rotary wire brush
9	Remove welding protection blankets.	Commercially available devices/tools  Welding protection blanket
10	Install mounting bolts.		AR63.10-S-0100-05E
		Thread locking adhesive, Loctite 241	*BR00.45-Z-1001-02A
		Mounting bolt to sidewall	*BA63.10-Z-1001-01KOA
11	Clean repair area.	Commercially available devices/tools  Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with a primer filler.
Notice	Notes on paintwork repairs	Use only primer filler approved by Daimler AG: https://xentry.daimler.com	AH98.00-P-9408-02A
13	Seal seam after repair.	Supplement standard seals with sealant.	AR97.10-S-4000E
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area and adjacent surfaces.
Notice	Notes on paintwork repairs	Use only paints approved by Daimler AG: https://xentry.daimler.com	AH98.00-P-9408-02A
15	Supplement cavity preservation.		AR97.20-S-1500E
16	Install soundproofing.	Only in repair area.	AR60.00-S-1752E
17	Install all detachable parts in area of repair point.

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA