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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (1 Of 2) - 447 Chassis >> Side Wall Body Repair >> Separate Left Side Wall Paneling - Ar63.10-S-0100-01EB

Separate Left Side Wall Paneling - Ar63.10-S-0100-01EB

Model 447.605 

except code T19 (Sliding door left) 

except code W16 (Window front left, fixed, in sidewall/sliding door) 

except code W29 (Window fixed behind) 

Model 448.705 

with code ZM0 (Panel van) 

except code T19 (Sliding door left) 

except code W16 (Window front left, fixed, in sidewall/sliding door) 

except code W29 (Window fixed behind) 

G16506870Courtesy of MERCEDES-BENZ USA
  1. Mark separating point on side wall paneling (1) and cut (area).

    NOTES Do not cut too deeply.

    Otherwise the components below can be damaged and weakened.

  2. Expose spot welds on side wall paneling (1) and cut out (area D).
  3. Expose spot weld and drill through (area E).
    G16506871Courtesy of MERCEDES-BENZ USA
    G16506872Courtesy of MERCEDES-BENZ USA
  4. Expose spot welds on side wall paneling (1) and cut out (areas F up to H).

    IMPORTANT Cut out spot welds (arrows) through two panel thicknesses.

  5. Expose laser weld seams on side wall paneling (1) and cut (areas I and J).
    G16506873Courtesy of MERCEDES-BENZ USA
  6. Expose spot welds on bottom section of rear side wall paneling (2) and cut out (areas K to N).
  7. Expose MAG spot welds on rear side wall paneling bottom section (2) and cut out (area O).
  8. Cut inert gas welds on rear side wall paneling bottom section (2 (area P).
  9. Heat sidewall paneling (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded.

  10. Remove damaged side wall paneling (1).
    G16506874Courtesy of MERCEDES-BENZ USA
  11. Grind mating surfaces down to bare metal in crosshatched areas and around hole (area Q).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  12. Remove shavings and drill chips.
  13. Coat insides of spot weld flanges with zinc dust paint.
    G16506875Courtesy of MERCEDES-BENZ USA
  14. Grind mating surfaces down to bare metal in crosshatched areas and around hole (area R).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  15. Remove shavings and drill chips.
  16. Coat insides of spot weld flanges with zinc dust paint.
G16506876Courtesy of MERCEDES-BENZ USA