Left Side Wall Paneling Weld In - Ar63.10-S-0100-04E
Model 447.603
except code T19 (Sliding door left)
except code W16 (Window front left, fixed, in sidewall/sliding door)
except code W29 (Window fixed behind)
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1004-01KOJ | Adjust gap dimensions | Front door to longitudinal member | Dimension "DA" | mm | 6 (+2/-1) | 6 (+2/-1) |
| Front door to sidewall | Dimension "DB" | mm | 4 (±1) | 4 (±1) | ||
| Front door to sliding door | Dimension "DC" | mm | 4 (+1, 2/-0, 8) | 4 (+1, 2/-0, 8) | ||
| Front door to A-pillar | Dimension "DD" | mm | 4, 5 (+1, 5/-1) | 4, 5 (+1, 5/-1) | ||
| Front door to fuel filler door | Dimension "DE" | mm | 4 (±1) | 4 (±1) | ||
| For picture, see | AR60.00-S-0700-01E | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1007-01KOJ | Adjust gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | - | 4, 5 (+1, 5/-0, 2) |
| Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1, 5 (±0, 8) | 1, 5 (±0, 8) | ||
| Side wall to fuel filler flap | Dimension "GC" | mm | 4, 5 (±1) | 4, 5 (±1) | ||
| Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | 3 | ||
| Side wall to tail lamp | Dimension "GE" | mm | 1, 2 (±0, 5) | 1, 2 (±0, 5) | ||
| Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | 3 | ||
| For picture, see | AR60.00-S-0700-01E | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1008-01KOJ | Adjust gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | - | 4 (±1) |
| Folding rear window in liftgate, all-round | Dimension "HB" | mm | - | 4 (±1) | ||
| Liftgate to taillamp | Dimension "HC" | mm | - | 4, 5 (±1) | ||
| Liftgate to bumper at side | Dimension "HD" | mm | - | 4 (±1) | ||
| Liftgate to bumper at bottom | Dimension "HE" | mm | - | 6 (±1, 5) | ||
| Liftgate to roof frame | Dimension "HF" | mm | - | 5, 5 (±1) | ||
| For picture, see | - | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1009-01KOJ | Adjust gap dimensions | Left rear-end door to mm right rear-end door | Dimension "IA" | mm | 6 (±1) | - |
| Rear-end door to bumper at side | Dimension "IB" | mm | 4, 5 (±1) | - | ||
| Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (±1, 5) | - | ||
| Rear-end door to tail lamp | Dimension "ID" | mm | 6, 4 (±1) | - | ||
| Rear-end door to cover over taillamp | Dimension "IE" | mm | 6, 4 (±1) | - | ||
| Rear-end door to roof frame | Dimension "IF" | mm | 7 (±1, 5) | - | ||
| Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (±1) | - | ||
| For picture, see | AR60.00-S-0700-01E | - | ||||
- Install side wall paneling (1), rear side wall paneling bottom section (2), liftgate or rear-end door, seal and lock striker and fit.
- Check gaps using
feeler gauge and adjust.
MODEL 447 Gap dimension "DB"
MODEL 447 Gap dimension "GA"
MODEL 447 Gap dimension "HF"
MODEL 447 Gap dimensions "IA", "IF"
- Fix side wall paneling (1) and rear side wall paneling bottom section (2) in place.
- Remove liftgate or rear-end door, seal and lock striker.
- Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area B).
- MODEL 447.603 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate)
Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area A).
- Drill Ø 6.5 mm rivet holes in side wall paneling (1) and rear side wall paneling bottom section (2) (area C).
- Remove side wall paneling (1) and rear side wall paneling bottom section (2).
- Deburr rivet holes on both sides.
- Coat insides of riveted joints with zinc dust paint.
- Apply sealant to body.
- Install side wall paneling (1) and rear side wall paneling bottom section (2) and fit.
- Fix side wall paneling (1) and rear side wall paneling bottom section (2) in place.
- Side wall paneling (1) and bottom section of rear side wall paneling (2)
(areas F and G).
- Side wall paneling (1)
(areas I and J).
- Sidewall paneling (1)
(Area H).
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.
- Rivet side wall paneling (1) and bottom section of rear side wall paneling (2) with Ø 6.4x14 blind rivet (area K).
- Bottom section of rear side wall paneling (2)
- Bottom section of rear side wall paneling (2)
- Bottom section of rear side wall paneling (2)
- Side wall paneling (1)
- Side wall paneling (1)
- Install blind rivet nuts M5 (area X).
- MODEL 447.603 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate) Install blind rivet nuts M5 (area W).
- Grind inert gas welds and inert gas spot welds down flat.
- Clean weld joints.
- Restore surfaces on side wall paneling (1) and rear side wall paneling bottom section (2) and smooth.
- Remove shavings and drill chips.