Replace Front Part Of Wheel Well Paneling - Ar62.20-D-1280TS
Model 907
Shown on model 907.633 with code D03 (Roof and rear-end doors, high version), left side of vehicle
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove all detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets | ||
| 3 | Remove upper front longitudinal member | AR62.20-D-1286-01TS | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 4 | Remove multipiece inner upper front longitudinal member | AR62.20-D-1290-03TS | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Remove front section of wheel well paneling (1) | AR62.20-D-1280-01TS | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 6 | Prepare wheel well paneling front section (1) for installation | AR62.20-D-1280-04TS | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 7 | Prepare multipiece inner upper front longitudinal member for installation | AR62.20-D-1290-02TS | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 8 | Prepare the upper front longitudinal member for installation | AR62.20-D-1286-02TS | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 9 | Install wheel well paneling front section (1) | AR62.20-D-1280-03TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| 10 | Install multipiece inner upper front longitudinal member | AR62.20-D-1290-01TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| Fig 1 | |||
| 11 | Install upper front longitudinal member | AR62.20-D-1286-03TS | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| Fig 1 | |||
| 12 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
| 13 | Remove welding protection blankets | ||
| 14 | Clean repair area | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 15 | Prime repair area with primer filler Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 16 | Seal seam following repairs | AR97.10-D-4000TS | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 17 | Paint repair area adjacent surfaces Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 18 | Add cavity preserving agent | AR97.20-D-1500TS | |
| 19 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |