LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Front End & Fire Wall >> Testing & Repair >> Replace Front Part Of Wheel Well Paneling - Ar62.20-D-1280TS

Replace Front Part Of Wheel Well Paneling - Ar62.20-D-1280TS

Model 907 

Shown on model 907.633 with code D03 (Roof and rear-end doors, high version), left side of vehicle 

G13788100
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
  General information on body repair   AH60.00-N-0001-01A
REMOVING Remove     
1 Remove all detachable parts in area to be repaired    
2 Cover all detachable parts remaining in vehicle with welding protection blankets    
3 Remove upper front longitudinal member   AR62.20-D-1286-01TS 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
4 Remove multipiece inner upper front longitudinal member   AR62.20-D-1290-03TS 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
5 Remove front section of wheel well paneling (1)   AR62.20-D-1280-01TS 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
6 Prepare wheel well paneling front section (1) for installation   AR62.20-D-1280-04TS 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
7 Prepare multipiece inner upper front longitudinal member for installation   AR62.20-D-1290-02TS 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
8 Prepare the upper front longitudinal member for installation   AR62.20-D-1286-02TS 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
9 Install wheel well paneling front section (1)   AR62.20-D-1280-03TS 
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K
10 Install multipiece inner upper front longitudinal member   AR62.20-D-1290-01TS 
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K
    SPECIAL TOOL Welding device Fig 1
11 Install upper front longitudinal member   AR62.20-D-1286-03TS 
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K
    SPECIAL TOOL Welding device Fig 1
12 Clean weld joints and sheet metal flanges with rotary wire brush    
13 Remove welding protection blankets    
14 Clean repair area    
  Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
15 Prime repair area with primer filler Notes on paintwork repairs IMPORTANT Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02A
16 Seal seam following repairs IMPORTANT Supplement standard seals with sealant. AR97.10-D-4000TS
  Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
17 Paint repair area adjacent surfaces Notes on paintwork repairs IMPORTANT Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02A
18 Add cavity preserving agent   AR97.20-D-1500TS
19 Install all detachable body components in area to be repaired    
Fig 1: Welding Device (907 589 01 23 00)
G13788101
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00