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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Front End & Fire Wall >> Testing & Repair >> Partially Prepare Upper Inner Front Longitudinal Member - Ar62.20-D-1290-02TS

Partially Prepare Upper Inner Front Longitudinal Member - Ar62.20-D-1290-02TS

AR62.20-D-1290-02TS  Partially prepare upper inner front longitudinal member    
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A

Model 907 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The next steps are shown on the left component part and must be performed in a similar way in the event of damage on the right side of the vehicle.

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  1. Scribe separation lines on front top inner longitudinal member (1) (areas A, B, and C).

    IMPORTANT Observe dimensions (A, B, C).

  2. Separate front top inner longitudinal member (1) at separating points (areas A, B, and C).
  3. Dispose of cut-off remaining piece.
  4. Punch holes in front top inner longitudinal member (1) (area D).
  5. Grind mating surfaces down to bare metal in cross-hatched areas and around the holes (area D).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

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  6. Offset front top inner longitudinal member (1) in cross-hatched area approximately 10 mm.
  7. Remove shavings.
  8. Zinc dust paint to insides of spot weld flanges.
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