LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Front End & Fire Wall >> Testing & Repair >> Partially Install Upper Inner Front Longitudinal Member - Ar62.20-D-1290-01TS

Partially Install Upper Inner Front Longitudinal Member - Ar62.20-D-1290-01TS

AR62.20-D-1290-01TS  Partially install upper inner front longitudinal member    
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K

Model 907 

Fig 1: Welding Device (907 589 01 23 00)
G13788110

IMPORTANT The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar way in the event of damage on the right side of the vehicle.

G13788111
  1. Install front top inner longitudinal member (1), fit, and fix in place.

    IMPORTANTSPECIAL TOOL Use welding fixture.

  2. Front top inner longitudinal member (1) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas C and E).
  3. Front top inner longitudinal member (1) SHIELDED GAS PLUG WELD (areas B and D).
  4. Front top inner longitudinal member (1) SHIELDED GAS SEAM WELD (area A).
  5. Surface-grind inert gas plug welds (area D).
  6. Remove shavings.