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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission -- 190 Chassis >> Testing & Repair >> Disassemble/Assemble Transmission Housing - AR27.40-P-0510RQ

Disassemble/Assemble Transmission Housing - AR27.40-P-0510RQ

Transmission 700.40 

G16677408Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.		 AS00.40-Z-0001-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  General information on repair work on transmission   AH27.00-S-1000-01PS 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Remove transmission. Transmission 700.40 in model 190 AR27.10-P-0009MNB 
    Transmission 700.4 in model 197 AR27.10-P-0009RQ
DISASSEMBLING Disassemble     
2 Install transmission at assembly stand.   AR27.10-P-0600-03MNB 
    SPECIAL TOOL Support fixture Fig 8
    SPECIAL TOOL Lifting device Fig 7
    SPECIAL TOOL Record plug Fig 2
3 Remove differential from differential housing (2). Transmission 700.40 in model 190 AR27.50-P-0520-01RG 
    SPECIAL TOOL Socket wrench Fig 1
    SPECIAL TOOL Record plug Fig 2
4 Detach differential housing (2) from gear set housing (4).   AR27.40-P-0540-01RQ 
    SPECIAL TOOL Lifting device Fig 7
5 Detach clutch housing (1) from differential housing (2). When replacing clutch hydraulic unit.  
      AR27.40-P-0520-03RQ 
    SPECIAL TOOL Lifting device Fig 7
CLEAN Clean     
6 Clean sealing surfaces.   AR27.40-P-0510-03RQ 
    Loctite 7200 *BR00.45-Z-1038-04A 
ASSEMBLING Assemble     
7 Attach clutch housing (1) to differential housing (2). When replacing clutch hydraulic unit.  
      AR27.40-P-0520-04RQ 
    IMPORTANT Replace screws (from clutch housing (1) to differential housing (2)).  
    TORQUE SPECIFICATION Bolt, clutch housing to differential housing *BA27.40-P-1004-01F 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    SPECIAL TOOL Drift Fig 3
    SPECIAL TOOL Drift Fig 4
    SPECIAL TOOL Lifting device Fig 7
    SPECIAL TOOL Protective cap Fig 5
8 Attach differential housing (2) to gear set housing (4).   AR27.40-P-0540-02RQ 
    TORQUE SPECIFICATION Bolt, connector plate to differential housing *BA27.40-P-1006-01F 
    TORQUE SPECIFICATION Bolt, differential housing to gear set housing *BA27.40-P-1005-01F 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    SPECIAL TOOL Lifting device Fig 7
    SPECIAL TOOL Guide bolts Fig 6
9 Install differential in differential housing (2). Transmission 700.40 in model 190 AR27.50-P-0520-02RG 
    TORQUE SPECIFICATION Bolt, joint flange to transmission housing *BA27.40-P-1003-01F 
    TORQUE SPECIFICATION Banjo bolt, transmission oil line *BA27.40-P-1010-01F 
    TORQUE SPECIFICATION Threaded bushing, differential housing to gear set housing *BA27.40-P-1008-01F 
    TORQUE SPECIFICATION Bolt, differential housing cover to differential housing *BA27.40-P-1007-01F 
    TORQUE SPECIFICATION Bolt, retaining plate of threaded bushing *BA27.40-P-1009-01F 
    Thread locking agent, Loctite 243 (10 ml) *BR00.45-Z-1133-02A 
    SPECIAL TOOL Socket wrench Fig 1
10 Detach transmission from assembly stand.   AR27.10-P-0600-03MNB 
    SPECIAL TOOL Support fixture Fig 8
    SPECIAL TOOL Lifting device Fig 7
    SPECIAL TOOL Record plug Fig 2
INSTALLING Install     
11 Install transmission. Transmission 700.40 in model 190 AR27.10-P-0009MNB 
    Transmission 700.4 in model 197 AR27.10-P-0009RQ
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1003-01F Bolt, joint flange to transmission housing Nm 40 40
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1004-01F Bolt, clutch housing to differential housing Stage 1 Nm 9 9
Stage 2 ∠° 90 90
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1005-01F Bolt, differential housing to gear set housing Nm 34 34
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1006-01F Bolt, connector plate to differential housing Nm 10 10
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1007-01F Bolt, differential housing cover to differential housing Nm 36 36
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1008-01F Threaded bushing, differential housing to gear set housing Nm 30 -
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1009-01F Bolt, retaining plate of threaded bushing Nm 10 -
HOUSING

Number Designation Transmission 700.4 in model 190 Transmission 700.4 in model 197
BA27.40-P-1010-01F Banjo bolt, transmission oil line Nm 8 -
Fig 1: Identifying Socket Wrench (700 589 00 09 00)
G16677409Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Drift (711 589 17 15 00)
G16677411Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (711 589 01 15 00)
G16677412Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Protective Cap (700 589 02 14 00)
G16677413Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Guide Bolts (700 589 06 15 00)
G16677414Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Lifting Device (700 589 05 63 00)
G16677386Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Support Fixture (700 589 00 40 00)
G16677388Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1038-04A Loctite 7200 A 010 989 90 71
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1133-02A Thread locking agent, Loctite 243 (10 ml) A 613 989 09 71 09
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