Brakes - Hydraulic & Mechanical Systems - 463 Chassis

• Basic Knowledge
  • Contents, function description of service brake - GF42.10-P-0998A
  • Survey of system components of service brake, location/task/design/function - GF42.10-P-9998A
  • Contents, function description, anti-lock brake system (ABS) - GF42.30-P-0997GG
  • Table of contents for function description of ADAPTIVE BRAKE - GF42.47-P-0998GW
  • Overview of system components of ADAPTIVE BRAKE - GF42.47-P-9996GW
• Safety Precautions
  • Safety information: Brakes - hydraulic and mechanical systems - AS42.00-Z-9999ZZ
• Testing & Repair
  • Bleed brake system
    • Bleed brake system - AR42.10-P-0010GG
    • Bleed brake system - AR42.10-P-0010GW
  • Replace brake hoses - AR42.10-P-0013GG
  • Test brake system with pressure tester for leaks
    • Test brake system with pressure tester for leaks - AR42.10-P-0015GG
    • Test brake system with pressure tester for leaks - AR42.10-P-0015GW
  • Replace brake lines - AR42.10-P-0020A
  • Remove/install brake hose at rear axle - AR42.10-P-0023GW
  • Remove/install brake hoses at front axle - AR42.10-P-0024GW
  • Remove/install mechanical stop lamp switch - AR42.10-P-0040GW
  • Remove/install front axle brake caliper - AR42.10-P-0070GW
  • Remove/install rear-axle brake caliper
    • Remove/install rear-axle brake caliper - AR42.10-P-0080AA
    • Remove/install rear-axle brake caliper - AR42.10-P-0080GW
  • Remove/install fixed brake caliper - AR42.10-P-0105GG
  • Repairing fixed caliper on front axle - AR42.10-P-0150GG
  • Remove/install brake pad on floating brake caliper - AR42.10-P-0160GG
  • Remove/install brake pads on fixed caliper - AR42.10-P-0161GG
  • Remove/install brake shoes at rear axle - AR42.10-P-0165GG
  • Remove/install wheel brake cylinder - AR42.10-P-0167GG
  • Install, remove automatic brake adjuster - AR42.10-P-0169GG
  • Replacing and installing brake pads
    • Replacing and installing brake pads - AR42.10-P-0170GWH
    • Replacing and installing brake pads - AR42.10-P-0170GWV
  • Remove/install brake disc
    • Remove/install brake disc - AR42.10-P-0220GG
    • Remove/install brake disc - AR42.10-P-0220GW
  • Remove/install rear axle brake disk
    • Remove/install rear axle brake disk - AR42.10-P-0240GG
    • Remove/install rear axle brake disc - AR42.10-P-0240GW
  • Check brake disks for axial runout - AR42.10-P-0265GG
  • Removing and installing brake fluid reservoir - AR42.10-P-0301GG
  • Remove/install brake fluid reservoir - AR42.10-P-0301GW
  • Remove/install stepped tandem master brake cylinder - AR42.10-P-0310GG
  • Remove/install parking brake lever with bearing bracket - AR42.20-P-0502GW
  • Remove/install brake shoes of parking brake
    • Remove/install brake shoes of parking brake - AR42.20-P-0530B
    • Remove/install brake shoes of parking brake - AR42.20-P-0530GW
  • Adjust parking brake
    • Adjust parking brake - AR42.20-P-0540GG
    • Adjust parking brake - AR42.20-P-0540GI
    • Adjust parking brake - AR42.20-P-0540GW
  • Remove/install parking brake cable - AR42.20-P-0541GW
  • Parking brake cable removal and installation - AR42.20-P-0545GG
  • Adjust parking brake on roller dynamometer - AR42.20-P-0550GW
  • Remove/install ABS measuring ring
    • Remove/install ABS measuring ring - AR42.30-P-0160GG
    • Remove/install ABS measuring ring - AR42.30-P-0160GH
    • Remove/install ABS measuring ring - AR42.30-P-0160GW
  • Remove/install left front or right rpm sensor
    • Remove/install left front or right rpm sensor - AR42.30-P-0712GG
    • Remove/install left front or right rpm sensor - AR42.30-P-0712GW
  • Remove/install rear axle speed sensor - AR42.30-P-0714GW
  • Remove/install electronic stability program (ESP) hydraulic unit - AR42.45-P-0817GW
  • Remove/install electronic stability program (ESP) control unit - AR42.45-P-0820GW
  • Checking and adjusting axle load-dependent brake (ALB) - AR42.80-P-1600GI
• Test & Adjustment Values
  • Test and adjustment values: Cross-country vehicles: Brakes - hydraulic and mechanical systems - BE42.00-Z-9999BZ
• Maintenance
  • Replace brake fluid - AP42.00-P-4280D
  • Brake test - AP42.00-P-4290G
  • Brake system - inspect fluid level - AP42.10-P-4210C
  • Overview - Check brake system fluid level - AP42.10-P-4247U
  • Evaluate condition of brake linings, general view - AP42.10-P-4248U
  • Evaluate condition of brake disks, general view - AP42.10-P-4249U
  • Check lining thickness of brake pads and condition of brake disks - AP42.10-P-4251G
  • Assess condition of brake linings - AP42.10-P-4252G
  • Check brake lining thickness - AP42.10-P-4253G
  • Assess condition of brake disks - AP42.10-P-4256EW
  • Inspect condition of brake disks - AP42.10-P-4258G
  • Hydraulic brake system - check fluid level, correct if necessary - AP42.50-P-4210G
  • Hydraulic brake system - replacing brake fluid - AP42.50-P-4280G
• Capacities & Specifications
  • Capacities: Cross-country vehicles: Brakes - hydraulic and mechanical systems - BF42.00-Z-9999BZ
• Torque Specifications
  • Tightening torques: Cross-country vehicles: Brakes - hydraulic and mechanical systems - BA42.00-Z-9999BZ
• Wiring Diagrams
  • Wiring diagram for Adaptive Brake (ABR)
    • Wiring diagram for Adaptive Brake (ABR) - PE42.47-P-2000ZGA
    • Wiring diagram for Adaptive Brake (ABR) - PE42.47-P-2000ZGB
  • Electrical function schematic for Adaptive Brake (ABR) - PE42.47-P-2050ZGA
• Special tools
  • 000 589 18 31 00 Brake pedal jack - WS42.00-N-0001D
  • 000 589 26 68 00 Brake caliper brush - WS42.00-N-0002A
  • 000 589 49 37 00 Pliers - WS42.00-N-0005C
  • 000 589 50 37 00 Pliers - WS42.00-N-0007C
  • 112 589 09 61 00 Installation tool - WS42.00-N-0012B
  • 201 589 13 21 00 Vacuum tester - WS42.00-N-0036C
  • 000 589 75 03 00 Box wrench bit - WS42.00-N-3000A
  • 124 589 05 19 00 Caliper gauge - WS42.00-N-3001B
  • 667 589 02 21 00 ABS valve actuator - WS42.00-N-3003B
  • 601 589 07 63 00 Wedge - WS42.00-N-3005B
  • 606 589 00 61 00 Mounting tool - WS42.00-N-3016B
  • 001 589 43 33 00 Puller - WS42.00-N-3018C
  • 385 589 05 21 00 Test balance - WS42.00-N-3026D
  • 000 589 26 68 00 Brake caliper brush - WS42.00-P-0002A
  • 000 588 05 21 00 Roller brake test stand - WS42.00-P-0006B
  • 000 589 52 43 00 Resetting device - WS42.00-P-0009A
  • 000 588 07 21 00 Test equipment - WS42.00-P-0014B
  • 116 589 01 62 00 Removal and installation tool - WS42.00-P-0017B
  • 124 589 19 21 00 Pulse counter - WS42.00-P-0021B
  • 129 589 00 63 00 35-pin test cable - WS42.00-P-0026B
  • 140 589 00 19 00 Caliper gauge - WS42.00-P-0028A
  • 140 589 45 63 00 80-pin test cable - WS42.00-P-0038B
  • 140 589 00 03 00 Box wrench bit - WS42.00-P-0074B