Remove/install rear window - AR67.20-P-3550PA

MODEL 203.2

Fig 1: Identifying Rear Window Remove/Install Components

MODIFICATION NOTES

23.5.06

"Disconnect/connect ground line on battery" removed

	Removing
	Notes on removing and installing rear window		AH67.20-P-2000-01P
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Open side window in driver door.
3	Remove rear spoiler		AR72.20-P-4000PA
4	Unscrew telephone antenna
5	Remove tailgate wiper motor		AR82.30-P-6900PA
6	Disconnect electrical connectors for heated window and antennas	Fasten with adhesive tape to rear window.
	Risk of injury caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
7	Cut window out with cutting blade		AR67.20-P-3550-01PA
		Cutting blade	Figure
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
8	Remove window from rear-end door with cup suction tools	Cup suction tool	*WE58.40-Z-1029-11A
	Install
9	Align window in body opening		AR67.20-P-3550-04PA
		Gap dimensions	*BE67.20-P-1002-01E
		Feeler gauge	Figure
10	Prepare window for installation	When replacing window transfer antenna system. Refer to↓	AR67.10-P-1000-03P
		Remove/install antenna amplifier module	AR82.62-P-8300PA
		Remove/install antenna for global positioning system (GPS) on vehicles with APS	AR82.61-P-7474P
11	Fasten electric leads to window with adhesive tape
12	Prepare body flange for installation of window		AR67.10-P-1501-01P
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
13	Replace silicon semi-conductors for ground connections	Antennas otherwise are not operative.
14	Replace window rubber spacers on tailgate
15	Apply glue	Apply glue sparingly in bottom area	AR67.10-P-1000-08P
		Height of glue bead approx. 13 mm.
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
16	Install window	Curing time is approx. 1 hour, measured from the time the window is installed.	AR67.20-P-3550-05PA
		Cup suction tool	*WE58.40-Z-1029-11A
17	Connect electrical connectors for heated window and antennas
18	Install rear spoiler		AR72.20-P-4000PA
19	Screw on telephone antenna
20	Install tailgate wiper motor		AR82.30-P-6900PA
21	Clean rear window