Retrofitting heated windshield washer - AN82.35-P-0001PA

MODEL 203 except CODE (450) Taxi version except CODE (580a) Automatic air conditioning except CODE (581b) Convenience automatic air conditioning except CODE (670a) Residual engine heat utilization system (REST) 

Fig 1: Identifying Heated Windshield Washer Components

Fig 2: Identifying Coolant Lines And Clamps

	Removing
	Risk of explosion  from gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Injury hazard  and danger of burning skin and eyes when handling battery acid or handling damaged lead-acid batteries	No fire, sparks, naked flames or smoking. Wear acid protection gloves, clothes and goggles. Pour battery electrolyte only into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
	Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection.	AS20.00-Z-0001-01A
	Notes on battery	All models	AH54.10-P-0001-01A
	Notes on coolant	All engines	AH20.00-N-2080-01A
1	Drain coolant
		Engine 111	AR20.00-P-1142PR
		Engine 611	AR20.00-P-1142HB
2	Remove battery	Do not connect quiescent current retention device.
			AR54.10-P-0005P
3	Remove battery console
4.1	Remove air cleaner
		Engine 611	AR09.10-P-1050C
4.2	Remove air cleaner housing
		Engine 111.951	AR09.10-P-1150PR
		Engine 111.955	AR09.10-P-1150PK
5	Remove coolant line (14)	Part eliminated. Do not remove coolant line (15a)
		Hose clamp pliers (length 210 mm; adjustment range 80 mm)	*WH58.30-Z-1019-02A
6	Remove wiper system
			AR82.30-P-6400P
7	Remove pendulum support from master brake cylinder
			AR42.10-P-0300-02P
8	Remove headlamp cleaning system wiring harness	With code (600a) Headlamp cleaning system With code (612b) Xenon headlamp unit. Part eliminated.
			AR54.18-P-0090P
9	Remove front SAM control module with fuse and relay module (N10/1)	Model 203.0, 203.7 Except code (424) Automatic Sequentronic manual transmission (ASG). Except code (600a) Headlamp cleaning system. Except code (612b) Xenon headlamp unit. Part eliminated.
			AR54.21-P-1260P
10	Remove washer water hose (11)	Part eliminated.
			AR82.35-P-6980P
11	Remove washer water reservoir (9)	Part eliminated except with code (600a) Headlamp cleaning system.
			AR82.35-P-6000P
12	Remove cover below instrument panel	Driver's side.
			AR68.10-P-1500P
	Disassembling, assembling
13	Remove switch for water level control of windshield washer system	Except code (600a) Headlamp cleaning system.
14	Remove windshield washer pump	Except code (600a) Headlamp cleaning system.
15	Remove tailgate pump	Model 203.2 Except code (600a) Headlamp cleaning system.
16	Remove all seals from windshield washer reservoir (9)	Except code (600a) Headlamp cleaning system.
17	Remove cover from windshield washer reservoir	With CODE (600a) Headlamp cleaning system Part eliminated.
18	Assemble in reverse order	Except code (600a) Headlamp cleaning system: Washer water reservoir (9), new part.
19	Install heater (8)	Ensure that cover on washer water reservoir (9) is seated correctly. New part.
	Installation
20	Install front SAM control module with fuse and relay module (N10/1)	Model 203.0, 203.7 Except code (424) Automatic Sequentronic manual transmission (ASG). Except code (600a) Headlamp cleaning system. Except code (612b) Xenon headlamp unit. New part.
			AR54.21-P-1260P
21	Retrofit coolant line (14, 15)	New part.	AN20.20-P-0001-01P
		Hose clamp pliers (length 210 mm; adjustment range 80 mm)	*WH58.30-Z-1019-02A
22	Install coolant circulation pump (M13)	New part. Install connector for coolant circulation pump (M13) only when installing heated windshield washer.
			AR83.25-P-1170PP
23	Retrofit heated windshield washer wiring harness	Except code (600a) Headlamp cleaning system.	AN82.35-P-0001-02PA
		With CODE (600a) Headlamp cleaning system	AN82.35-P-0001-02PB
24	Install cover below instrument panel	Driver's side.
			AR68.10-P-1500P
25	Retrofit hose (10) and lead (6) for heated windshield washer		AN82.35-P-0001-01P
		Hose clamp pliers (length 210 mm; tensioning range 6-12 mm)	*WH58.30-Z-1018-02A
		Hose clamp pliers (length 235 mm; adjustment range 40 mm)	*WH58.30-Z-1020-02A
26	Install pendulum support on master brake cylinder
			AR42.10-P-0300-02P
27	Install washer water reservoir (9)	Except code (600a) Headlamp cleaning system: Washer water reservoir (9), new part.
			AR82.35-P-6000P
28	Install washer water hose (11)	New part. Heated hose.
			AR82.35-P-6980P
29.1	Install air cleaner
		Engine 611	AR09.10-P-1050C
29.2	Install air cleaner housing
		Engine 111.951	AR09.10-P-1150PR
		Engine 111.955	AR09.10-P-1150PK
30	Install battery console
31	Install battery
			AR54.10-P-0005P
32	Install wiper system
			AR82.30-P-6400P
33	Pour in coolant
		Engine 111	AR20.00-P-1142PR
		Engine 611	AR20.00-P-1142HB
34	Perform basic programming
			AR00.19-P-0200P
35	Perform version coding for "heated windshield washer"	STAR diagnosis tool
36	Carry out operational check
37	When modifying package code or designation for corresponding special equipment, enter on vehicle card and in FDOK	Code (875) Heated windshield washer.