LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control -- Testing & Repair -- 203 Chassis >> Testing & Repair >> Remove, install and replace coolant circulation pump - AR83.25-P-1170PP

Remove, install and replace coolant circulation pump - AR83.25-P-1170PP

MODEL 203 with CODE (670a) Residual engine heat utilization (REST) except CODE (228) Stationary heater 

MODEL 203 with CODE (874) Coolant circulation pump except CODE (228) Stationary heater 

MODEL 203 with CODE (580a) Automatic air conditioning except CODE (228) Stationary heater 

MODEL 203 with CODE (581b) Convenience automatic air conditioning except CODE (228) Stationary heater 

Shown in model 203.0 

Fig 1: Identifying Coolant Circulation Pump Remove/Install Components - Shown in model 203.0
G04738032
REMOVINGINSTALLING Removing, installing     
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
AS20.00-Z-0001-01A
NOTES Notes on coolant All engines AH20.00-N-2080-01A
1 Open engine hood    
2 Reduce pressure in cooling system    
3 Pinch off coolant hoses (4) SPECIAL TOOL Clamp Fig 2
4 Disconnect connector (1) from coolant circulation pump (M13)    
5 Remove hose clamps (2) from fitting Hose clamp pliers (length 210 mm; tensioning range 80 mm) *WH58.30-Z-1019-02A 
6 Remove coolant circulation pump (M13) from coolant expansion reservoir (4)    
7 Remove heating hoses (3)    
8 Install in the reverse order    
9 Adjust coolant to correct level    
10 Perform leak check    
Fig 2: Identifying Clamp (000 589 40 37 00)
G04738033
Commercially available tools

Number Designation
WH58.30-Z-1019-02A Hose clamp pliers (length 210 mm, clamping range 80 mm)