Retrofitting heated windshield washer hoses - AN82.35-P-0001-01P

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1018-02A	Hose clamp pliers (length 210 mm, clamping range 6...12 mm)
WH58.30-Z-1020-02A	Hose clamp pliers (length 235 mm, clamping range 40 mm)

Fig 1: Identifying Frame Crossmember And Hose For Heated Windshield Washer

Clip bracket (7) to frame cross member (9)
Four hose brackets (7).
Fasten hose for heated windshield washer (10) to frame cross member (9).
Insert hose (10) into hose bracket (7) and close clip on hose bracket (7).
Connect hose for heated windshield washer (10) to heater for windshield washer with hose clamp
Connect hose for heated windshield washer (10) to coolant circulation pump (M13) with hose clamp.
Remove adapter (4a) from firewall.
Part eliminated.

Fig 2: Locating Adapter At Firewall

Fig 3: Identifying Gasket And Line For Heated Windshield Washer
Remove seal (5)
Part eliminated.
Route line for heated windshield washer (6) through opening on longitudinal member to adapter (4).
Do not bend or kink line (6).
Install seal (5).
New part.
Connect line for heated windshield washer (6) to adapter (4) with hose clamp.
Adapter (4), new part.
Install adapter (4) on firewall.

Fig 4: Identifying Adapter And Line For Heated Windshield Washer
Fasten line for heated windshield washer (6) to longitudinal member with mount (6a).
New part except code (580a) Automatic air conditioning, code (581b) Convenience automatic air conditioning.
Connect line for heated windshield washer (6) to heater for heated windshield washer with hose clamp.

Fig 5: Identifying Line For Heated Windshield Washer And Bracket