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Sliding Roof Housing: Installation

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL SLIDING ROOF WEATHERSTRIP 
    1. Install the sliding roof weatherstrip as follows:
      Fig 1: Sliding Roof Weatherstrip Condition Chart
      G05755912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Position the joint of the weatherstrip at the rear center.
      2. Align the marks on the weatherstrip with the middle marks at the corners of the plastic on the edge of the sliding roof panel and install the weatherstrip. Make sure that the marks on the weatherstrip are positioned within the area indicated by the marks at the corners of the plastic on the edge of the sliding roof panel.
      3. Install the lip of the weatherstrip firmly.
  2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY 
    1. Install the sliding roof housing sub-assembly with the 6 bolts and 8 nuts.
      Fig 2: Identifying Sliding Roof Housing Sub-Assembly With Bolts And Nuts
      G05755896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: Nut 

      5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      Bolt 

      8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Connect the 4 sliding roof drain hoses
      NOTE: The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.
      Fig 3: Identifying Sliding Roof Drain Hoses
      G04953303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY 
    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.
      Fig 4: Identifying Sliding Roof Glass Sub-Assembly
      G05755895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Perform a level check
      1. Check the difference in level for "a" between the roof panel and the upper surface of the weather strip when the sliding roof glass is fully closed.

        Standard 

        STANDARD REFERENCE

        Area Measurement
        A - A 0 + 1 0 mm (0 + 0.0394 in.)
        0 - 2 0 mm (0 - 0.0787 in.)
        B - B 0 + 2.0 mm (0 + 0.0787 in.)
        0 - 1.0 mm (0 - 0.0394 in.)
        C - C 0 + 1.5 mm (0 + 0.0591 in.)
        0 - 1 5 mm (0 - 0.0591 in.)
        D - D 0 + 1.5 mm (0 + 0 0591 in.)
        0 - 1.0 mm (0 - 0.0394 in.)
        Fig 5: Identifying Difference "a" Between Roof Panel And Upper Surface Of Weather Strip
        G05755916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT.

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level

    3. Perform a gap check.
      1. Check the gap between the roof panel and roof glass
        NOTE: The gap must be even all around.
        Fig 6: Identifying Gap Between Roof Panel And Roof Glass
        G05755917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      5. Fig 7: Identifying Sliding Roof Glass Sub-Assembly And Screws
      G05755895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CHECK FOR WATER LEAK 
    1. After adjusting the sliding roof glass sub-assembly, check for water leaks.
    2. If there are any leaks, readjust the sliding roof glass sub-assembly.
  5. INSTALL SLIDING ROOF SIDE GARNISH LH 
    1. Engage the 5 claws and install the sliding roof side garnish LH.
    Fig 8: Identifying Sliding Roof Side Garnish LH And Claws
    G05755894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL SLIDING ROOF SIDE GARNISH RH 

    HINT:

    Use the same procedure for the RH side and LH side.

  7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH  (See INSTALLATION )
  8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side and LH side.

  9. INSTALL ROOF HEADLINING ASSEMBLY  (See INSTALLATION )
  10. INSTALL VISOR HOLDER  (See INSTALLATION )
  11. INSTALL VISOR ASSEMBLY LH  (See INSTALLATION )
  12. INSTALL VISOR ASSEMBLY RH 

    HINT.

    Use the same procedure for the RH side and the LH side.

  13. INSTALL VISOR BRACKET COVER  (See INSTALLATION )
  14. INSTALL ASSIST GRIP SUB-ASSEMBLY  (See INSTALLATION )
  15. INSTALL COAT HOOK  (See INSTALLATION )
  16. INSTALL SPOT LIGHT ASSEMBLY  (See INSPECTION )
  17. INSTALL MAP LIGHT ASSEMBLY  (See INSTALLATION )
  18. INSTALL RAIN SENSOR TAPE  (See INSTALLATION )
  19. INSTALL RAIN SENSOR  (See INSTALLATION )
  20. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER  (See INSTALLATION )
  21. INSTALL ROOF SIDE INNER GARNISH LH  (See INSTALLATION )
  22. INSTALL ROOF SIDE INNER GARNISH RH 

    HINT.

    Use the same procedure for the RH side and the LH side.

  23. INSTALL REAR SEAT SIDE GARNISH LH  (See INSTALLATION )
  24. INSTALL REAR SEAT SIDE GARNISH RH 

    HINT.

    Use the same procedure for the RH side and the LH side

  25. INSTALL CENTER PILLAR GARNISH LH  (See INSTALLATION )
  26. INSTALL LOWER CENTER PILLAR GARNISH LH  (See INSTALLATION )
  27. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH  (See INSTALLATION )
  28. INSTALL LAP BELT OUTER ANCHOR COVER LH  (See INSTALLATION )
  29. INSTALL CENTER PILLAR GARNISH RH 

    HINT.

    Use the same procedure for the RH side and the LH side.

  30. INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH  (See INSTALLATION )
  31. INSTALL LOWER CENTER PILLAR GARNISH RH 

    HINT.

    Use the same procedure for the RH side and the LH side

  32. INSTALL FRONT SEAT BELT ANCHOR COVER SUB-ASSEMBLY  (See INSTALLATION )
  33. INSTALL REAR DOOR SCUFF PLATE LH  (See INSTALLATION )
  34. INSTALL REAR DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedure for the RH side and the LH side

  35. INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY  (See INSTALLATION )
  36. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY  (See INSTALLATION )
  37. ADJUST SHIFT LEVER POSITION  (See ADJUSTMENT )
  38. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR  (See INSTALLATION )
  39. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  40. CONNECT HEATED OXYGEN SENSOR  (See INSTALLATION )
  41. INSTALL FRONT CENTER FLOOR BRACE  (See INSTALLATION )
  42. INSTALL REAR NO. 1 FLOOR PANEL BRACE  (See INSTALLATION )
  43. INSTALL TAIL EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  44. INSTALL NO. 2 FLOOR UNDER COVER  (See INSTALLATION )
  45. INSTALL NO. 1 FLOOR UNDER COVER  (See INSTALLATION )
  46. INSTALL INSTRUMENT PANEL STAY  (See INSTALLATION )
  47. INSTALL INSTRUMENT PANEL CLIP  (See INSTALLATION )
  48. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY  (See INSTALLATION )
  49. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY  (See INSTALLATION )
  50. INSTALL NO. 1 CONSOLE BOX DUCT  (See INSTALLATION )
  51. INSTALL NO. 2 CONSOLE BOX DUCT  (See INSTALLATION )
  52. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker)  (See INSTALLATION )
  53. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  54. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  55. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  56. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  57. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  58. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  59. INSTALL SIDE INSTRUMENT PANEL RH  (See INSTALLATION )
  60. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  61. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  62. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  63. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  64. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  65. INSTALL SIDE INSTRUMENT PANEL LH  (See INSTALLATION )
  66. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  67. INSTALL FRONT PILLAR GARNISH RH 

    HINT.

    Use the same procedure for the RH side and the LH side.

  68. INSTALL FRONT DOOR OPENING TRIM COVER LH  (See INSTALLATION )
  69. INSTALL FRONT DOOR OPENING TRIM COVER RH 

    HINT.

    Use the same procedure for the RH side and the LH side.

  70. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  71. INSTALL FRONT DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedure for the RH side and the LH side

  72. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  73. INSTALL STEERING COLUMN COVER  (See INSTALLATION )
  74. ADJUST SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  75. INSTALL STEERING WHEEL ASSEMBLY  (See INSTALLATION )
  76. INSTALL STEERING PAD  (See INSTALLATION )
  77. INSTALL LOWER NO. 3 STEERING WHEEL COVER  (See INSTALLATION )
  78. INSTALL LOWER NO. 2 STEERING WHEEL COVER  (See INSTALLATION )
  79. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System)  (See INSTALLATION )
  80. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System)  (See INSTALLATION )
  81. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL  (See INSTALLATION )
  82. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  83. INSTALL CONSOLE BOX  (See INSTALLATION )
  84. INSTALL CONSOLE BOX REGISTER ASSEMBLY  (See INSTALLATION )
  85. INSTALL REAR ASH RECEPTACLE ASSEMBLY  (See INSTALLATION )
  86. INSTALL FRONT ASH RECEPTACLE ASSEMBLY  (See INSTALLATION )
  87. INSTALL CONSOLE PANEL SUB-ASSEMBLY  (See INSTALLATION )
  88. INSTALL UPPER NO. 2 CONSOLE PANEL GARNISH  (See INSTALLATION )
  89. INSTALL UPPER NO. 1 CONSOLE PANEL GARNISH  (See INSTALLATION )
  90. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY  (See INSTALLATION )
  91. INSTALL FRONT SEAT ASSEMBLY LH  (See INSTALLATION )
  92. INSTALL REAR INNER SEAT TRACK BRACKET COVER LH  (See INSTALLATION )
  93. INSTALL REAR OUTER SEAT TRACK BRACKET COVER LH  (See INSTALLATION )
  94. INSTALL FRONT INNER SEAT TRACK BRACKET COVER LH  (See INSTALLATION )
  95. INSTALL FRONT OUTER SEAT TRACK BRACKET COVER LH  (See INSTALLATION )
  96. INSTALL FRONT SEAT ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side and the LH side.

  97. INSTALL REAR INNER SEAT TRACK BRACKET COVER RH 

    HINT:

    Use the same procedure for the RH side and the LH side

  98. INSTALL REAR OUTER SEAT TRACK BRACKET COVER RH 

    HINT.

    Use the same procedure for the RH side and the LH side

  99. INSTALL FRONT INNER SEAT TRACK BRACKET COVER RH 

    HINT

    Use the same procedure for the RH side and the LH side

  100. INSTALL FRONT OUTER SEAT TRACK BRACKET COVER RH 

    HINT.

    Use the same procedure for the RH side and the LH side.

  101. INSTALL FRONT SEAT HEADREST ASSEMBLY 
  102. INSTALL REAR SEATBACK ASSEMBLY  (See INSTALLATION )
  103. INSTALL REAR SEAT HEADREST ASSEMBLY LH 
  104. INSTALL REAR SEAT HEADREST ASSEMBLY RH 
  105. INSTALL REAR SEAT CUSHION ASSEMBLY  (See INSTALLATION )
  106. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  107. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY 

    (See CUSTOMIZE PARAMETERS  )

  108. CHECK SLIDING ROOF SYSTEM 

    (See OPERATION CHECK  )

  109. INSPECT STEERING PAD  (See INSTALLATION )
  110. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )

  111. INSPECT FRONT SEAT ASSEMBLY  (See INSTALLATION )
  112. INSPECT SHIFT LEVER POSITION  (See ON-VEHICLE INSPECTION )
  113. INSPECT FOR EXHAUST GAS LEAK 

    If exhaust gas is leaking, tighten the related parts to stop the leak. Replace damaged parts as necessary.

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