Engine Mechanical - 5.3L (L83) Or 6.2L (L86) - Repair Instructions - Off Vehicle

• Repair Instructions - Off Vehicle
  • Draining Fluids And Oil Filter Removal
  • Crankshaft Balancer Removal
  • Automatic Transmission Flex Plate Removal
  • Oil Level Indicator And Tube Removal
  • Exhaust Manifold Removal - Left Side
  • Exhaust Manifold Removal - Right Side
  • Vacuum Pump Removal
  • Throttle Body Assembly Removal
  • Intake Manifold Removal
    • Intake Manifold Cover Removal
    • Intake Manifold Removal
  • Engine Coolant Manifold Removal
  • Fuel Pump Insulator And Fuel Feed Pipes Removal
  • Fuel Rail And Injectors Removal
  • Fuel Pump Removal
  • Valve Lifter Oil Filter Removal
  • Valve Rocker Arm Cover Removal - Left Side
    • Notes
    • Valve Rocker Arm Cover Disassemble - Left Side
  • Valve Rocker Arm Cover Removal - Right Side
    • Notes
    • Valve Rocker Arm Cover Disassemble - Right Side
  • Valve Rocker Arm And Push Rod Removal
  • Cylinder Head Removal - Left Side
  • Cylinder Head Removal - Right Side
  • Valve Lifter Oil Manifold Removal
  • Valve Lifter Follower Guide Removal
  • Valve Lifter Removal
  • Oil Pan Removal
  • Crankshaft Front Oil Seal Removal
  • Engine Front Cover Removal
    • Camshaft Position Sensor Harness, Camshaft Position Sensor and Camshaft Actuator Magnet Removal
    • Front Cover Removal
    • Oil Pump Flow Control Valve Harness Removal
  • Crankshaft Rear Oil Seal Removal
  • Crankshaft Rear Oil Seal Housing Removal
  • Oil Pump Removal
  • Timing Chain, Crankshaft Sprocket, Camshaft Position Actuator, And Solenoid Valve Removal
  • Camshaft Removal
  • Piston, Connecting Rod, And Bearing Removal
  • Crankshaft And Bearing Removal
  • Engine Block Plug Removal
    • Plug Removal - Left Side
    • Plug Removal - Right Side
  • Engine Block Cleaning And Inspection
    • Special Tools
    • Cleaning Procedure
    • Inspection Procedure
    • Measuring the Cylinder for Oversize
  • Piston Oil Nozzle Cleaning And Inspection
  • Crankshaft And Bearing Cleaning And Inspection
    • Special Tools
    • Cleaning Procedure
    • Inspection Procedure
    • Measuring Main Bearing Clearance - Gaging Plastic Method
    • Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
    • Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
  • Crankshaft Balancer Cleaning And Inspection
  • Automatic Transmission Flex Plate Cleaning And Inspection
  • Piston And Connecting Rod Disassemble
  • Piston, Connecting Rod, And Bearing Cleaning And Inspection
    • Piston, Pin, and Piston Rings
    • Measuring Piston Ring End Gap
    • Connecting Rod and Bearings
  • Piston And Connecting Rod Assemble
  • Camshaft Bearing Removal
    • Notes
    • Tool Usage Information
  • Camshaft And Bearings Cleaning And Inspection
    • Special Tools
    • Measuring Camshaft Lobe Lift
    • Camshaft and Components Cleaning and Inspection
  • Camshaft Bearing Installation
  • Camshaft Timing Chain And Sprocket Cleaning And Inspection
  • Camshaft Position Actuator Cleaning And Inspection
  • Camshaft Position Actuator Magnet Cleaning And Inspection
  • Camshaft Position Actuator Solenoid Valve Inspection
  • Valve Rocker Arm And Push Rod Cleaning And Inspection
  • Valve Lifter And Guide Cleaning And Inspection
    • Non Active Fuel Management Valve Lifters
    • Active Fuel Management Valve Lifters
    • Valve Guides
  • Cylinder Head Disassemble
  • Cylinder Head Cleaning And Inspection
  • Valve Guide Reaming, And Valve And Seat Grinding
    • Valve Guide Reaming
    • Valve and Seat Grinding
  • Cylinder Head Assemble
  • Oil Pump Cleaning And Inspection
  • Engine Front Cover Cleaning And Inspection
  • Crankshaft Rear Oil Seal Housing Cleaning And Inspection
  • Valve Lifter Oil Manifold Cleaning And Inspection
  • Valve Rocker Arm Cover Cleaning And Inspection
  • Oil Pan Disassemble
    • Crankshaft Oil Deflector, High Pressure Port Seal, Lower Oil Pan, and Oil Level Indicator Switch Removal
    • Oil Filter Fitting and Cup Plug Removal
  • Oil Pan Cleaning And Inspection
  • Oil Pan Assemble
    • Oil Filter Fitting and Cup Plug Installation
    • Crankshaft Oil Deflector, High Pressure Port Seal, Lower Oil Pan, and Oil Level Indicator Switch Installation
  • Vacuum Pump Cleaning And Inspection
  • Intake Manifold Cleaning And Inspection
    • Cleaning Procedure
    • Inspection Procedure
  • Exhaust Manifold Cleaning And Inspection
  • Engine Coolant Manifold Disassemble
  • Engine Coolant Manifold Cleaning And Inspection
  • Engine Coolant Manifold Assemble
  • Fuel Rail And Injectors Cleaning And Inspection
  • Thread Repair
    • Special Tools
    • General Thread Repair
    • Cylinder Head Bolt Hole Thread Repair
    • Main Cap Bolt Hole Thread Repair
  • Service Prior To Assembly
  • Engine Block Plug Installation
    • Plug Installation - Left Side
    • Plug Installation - Right Side
  • Crankshaft And Bearing Installation
  • Piston, Connecting Rod, And Bearing Installation
    • Special Tools
    • Piston Selection
    • Piston, Pin, and Connecting Rod Installation
  • Camshaft Installation
  • Timing Chain, Crankshaft Sprocket, Camshaft Position Actuator, And Solenoid Valve Installation
  • Oil Pump Installation
  • Crankshaft Rear Oil Seal Housing Installation
  • Crankshaft Rear Oil Seal Installation
  • Engine Front Cover Installation
    • Oil Pump Flow Control Valve Harness Installation
    • Front Cover Installation
    • Camshaft Position Sensor Harness, Camshaft Position Sensor and Camshaft Actuator Magnet Installation
  • Crankshaft Front Oil Seal Installation
  • Oil Pan Installation
  • Oil Filter Installation
  • Valve Lifter Follower Guide Installation
  • Valve Lifter Oil Manifold Installation
    • Valve Lifter Oil Manifold Assemble
    • Valve Lifter Oil Manifold Installation
  • Valve Lifter Installation
  • Cylinder Head Installation - Left Side
  • Cylinder Head Installation - Right Side
  • Valve Rocker Arm And Push Rod Installation
  • Valve Rocker Arm Cover Installation - Left Side
  • Valve Rocker Arm Cover Installation - Right Side
  • Valve Lifter Oil Filter Installation
  • Fuel Pump Installation
  • Fuel Rail And Injectors Installation
  • Fuel Pump Insulator And Fuel Feed Pipes Installation
  • Engine Coolant Manifold Installation
  • Intake Manifold Installation
    • Intake Manifold Install
    • Intake Manifold Cover Install
  • Throttle Body Assembly Installation
  • Vacuum Pump Installation
  • Exhaust Manifold Installation - Left Side
  • Exhaust Manifold Installation - Right Side
  • Oil Level Indicator And Tube Installation
  • Automatic Transmission Flex Plate Installation
  • Crankshaft Balancer Installation
  • Engine Prelubing