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Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (M20A-FKS) - Service Information (3 Of 6) >> Engine Assembly >> Removal [03/2019 - 09/2019] >> Procedure

Removal [03/2019 - 09/2019]: Procedure

  1. PRECAUTION 

    Refer to PRECAUTION [06/2018 - ]

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  3. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [03/2019 - 06/2021]

  4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 1

  6. REMOVE BATTERY 

    Refer to PROCEDURE - Step 2

  7. SECURE STEERING WHEEL 

    Refer to PROCEDURE - Step 2

  8. REMOVE FRONT WHEELS 

    Refer to REMOVAL [03/2019 - 09/2022]

  9. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 
    1. Remove the 4 bolts, 10 clips and No. 1 engine under cover assembly from the vehicle.
      GTY941877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Type A *B Type B
      *C Type C - -
  10. REMOVE REAR ENGINE UNDER COVER LH 
    1. Remove the 3 clips.
      GTY883354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for CVT
      *B for Manual Transaxle
    2. Type A:
      1. Remove the screw.
        GTY941508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the clip and rear engine under cover LH from the vehicle.
    3. Type B:
      1. Remove the screw.
        GTY907707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 2 clips and rear engine under cover LH from the vehicle.
  11. REMOVE REAR ENGINE UNDER COVER RH 
    1. Remove the 3 clips.
      GTY907705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Type A:
      1. Remove the screw.
        GTY907704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the clip and rear engine under cover RH from the vehicle.
    3. Type B:
      1. Remove the screw.
        GTY907706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 2 clips and rear engine under cover RH from the vehicle.
  12. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 2

  13. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 1

  14. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID (for CVT) 

    Refer to PROCEDURE - Step 3

  15. DRAIN MANUAL TRANSAXLE OIL (for Manual Transaxle) 

    Refer to PROCEDURE - Step 3

  16. REMOVE ECM 

    Refer to REMOVAL [03/2019 - 09/2022]

  17. DISCONNECT ENGINE WIRE 
    1. Remove the 2 bolts to separate the engine wire from the vehicle.
      GTY861568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts to separate the engine wire from the positive (+) battery terminal.
      GTY801482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 3 clamps to separate the engine wire from the vehicle.
      GTY861567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE BATTERY CLAMP SUB-ASSEMBLY 
    1. Disengage the clamp to separate the engine wire from the battery clamp sub-assembly.
      GTY801481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and battery clamp sub-assembly from the vehicle.
  19. DISCONNECT FLOOR SHIFT TRANSMISSION CONTROL SELECT CABLE (for CVT) 

    Refer to PROCEDURE - Step 4

  20. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) 
    1. Remove the 2 clips (A) to disconnect the transmission control cable assembly from the manual transaxle assembly.
      GTY935336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 clips (B) to disconnect the transmission control cable assembly from the control cable bracket assembly.
  21. DISCONNECT NO. 1 RADIATOR HOSE 
    GTY801483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Slide the clip and disconnect the No. 1 radiator hose from the water outlet.
  22. DISCONNECT NO. 2 RADIATOR HOSE 
    GTY832996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the clamp to separate the No. 2 radiator hose.
    2. Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.
  23. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR 

    Refer to PROCEDURE - Step 4

  24. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Disengage the clamp to separate the No. 1 fuel vapor feed hose.
      GTY832997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 1 fuel vapor feed hose from the vacuum surge tank.
  25. DISCONNECT INLET HEATER WATER HOSE 
    1. Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.
      GTY994020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
      Pull out
      Pull off
    2. Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
    3. Cover the disconnected flow shutting valve (water valve) and inlet heater water hose connector with plastic bags to prevent damage and contamination.
  26. DISCONNECT OUTLET HEATER WATER HOSE 
    1. Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.
      GTY817460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
      Pull out
      Pull off
    2. Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
    3. Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.
  27. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Disengage the clamp to separate the fuel tube sub-assembly.
      GTY801314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tube sub-assembly from the fuel pump assembly.

      Refer to PRECAUTION [03/2019 - 06/2021]

  28. DISCONNECT NO. 2 WATER BY-PASS HOSE 
    1. Slide the hose clip and disconnect the No. 2 water by-pass hose from the No. 2 water by-pass pipe assembly.
      GTY801307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  30. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  31. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 13

  32. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 14

  33. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  34. REMOVE FRONT FLOOR COVER LH 

    Refer to PROCEDURE - Step 1

  35. REMOVE FRONT FLOOR COVER RH 

    Refer to PROCEDURE - Step 2

  36. REMOVE FRONT FLOOR CENTER BRACE 

    Refer to PROCEDURE - Step 3

  37. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) 

    Refer to PROCEDURE - Step 4

  38. REMOVE DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL [01/2019 - 09/2022]

  39. DISCONNECT NO. 1 CLUTCH HOSE (for Manual Transaxle) 
    1. Using a 10 mm union nut wrench, disconnect the bleeder to flexible hose tube from the No. 1 clutch hose.
      GTY933737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clip and disconnect the No. 1 clutch hose from the clutch flexible hose bracket.
  40. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  41. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  42. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on an engine lifter.
      NOTE:
      • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.
      • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
      • To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.
      • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.
    2. Type A:
      1. Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.
        GTY907995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Type B:
      1. Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.
        GTY907992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. for CVT:
      1. Remove the 3 bolts, through bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.
        GTY887645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:

        While holding the nut in place, loosen the bolt.

    5. for Manual Transaxle:
      1. Remove the 4 bolts, through bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.
        NOTE:

        While holding the nut in place, loosen the bolt.

        GTY887646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 4 bolts to separate the front suspension crossmember sub-assembly from the vehicle.
      GTY872353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.
      NOTE:
      • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
      • While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.
  43. REMOVE FUEL DELIVERY GUARD 
    1. Remove the bolt and fuel delivery guard from the engine mounting bracket RH.
      GTY918516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL ENGINE HANGER 
    1. Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

      HINT: 

      No. 1 Engine Hanger 12281-25030
      No. 2 Engine Hanger 12282-25010
      Bolt 91552-F1040
      90105-A0354
      GTY835800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger
      Bolt
    2. Attach an engine sling device and hang the engine assembly with transaxle with a chain block.
      NOTE:
      • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
      • Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.
  45. REMOVE ENGINE MOUNTING INSULATOR LH 

    HINT: 

    Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

    1. Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle.
      GTY881942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for CVT
      *B for Manual Transaxle
  46. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 

    HINT: 

    Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

    1. Type A:
      1. Remove the 2 bolts and No. 2 earth wire from the engine mounting insulator sub-assembly RH and vehicle.
        GTY907993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Type B:
      1. Remove the 2 bolts and No. 2 earth wire from the engine mounting insulator sub-assembly RH and vehicle.
        GTY908219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Type A:
      1. Remove the bolt and disconnect the air conditioner tube and accessory assembly.
        GTY872351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 2 bolts, nut and engine mounting insulator sub-assembly RH from the vehicle.
    4. Type B:
      1. Remove the bolt and disconnect the air conditioner tube and accessory assembly.
        GTY941623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the 2 bolts, nut and engine mounting insulator sub-assembly RH from the vehicle.
  47. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 6

  48. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. Remove the flywheel housing side cover from the cylinder block sub-assembly.
      GTY801320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE ENGINE WIRE 
    1. Disconnect all the clamps and connectors and remove the engine wire from the engine assembly with transaxle.
  50. REMOVE MANIFOLD STAY 

    Refer to PROCEDURE - Step 9

  51. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY 
  52. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Disengage the 2 claws and guide to remove the flywheel housing under cover from the cylinder block sub-assembly.
      GTY879820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  53. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT (for CVT) 

    Refer to PROCEDURE - Step 35

  54. DISCONNECT WATER INLET HOSE (for CVT) 
    1. Slide the hose clip and disconnect the water inlet hose from the No. 1 water by-pass hose assembly.
      GTY832998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. DISCONNECT WATER BY-PASS HOSE ASSEMBLY (for CVT) 
    1. Slide the hose clip and disconnect the water by-pass hose assembly from the No. 3 water by-pass pipe sub-assembly.
      GTY801316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE ENGINE ASSEMBLY (for CVT) 
    1. Remove the 8 bolts and engine assembly from the continuously variable transaxle assembly.
      GTY880960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To prevent damage to the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

      HINT: 

      • Bolt (A), (B): Remove from continuously variable transaxle assembly side.
      • Bolt (C): Remove from engine assembly side.
  57. REMOVE ENGINE ASSEMBLY (for Manual Transaxle) 
    1. Remove the 8 bolts and engine assembly from the manual transaxle assembly.
      GTY917168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To prevent damage to the 2 knock pins, do not pry between the manual transaxle assembly and engine assembly.

      HINT: 

      • Bolt (A): Remove from the manual transaxle assembly side.
      • Bolt (B): Remove from the engine assembly side.
  58. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT) 

    Refer to PROCEDURE - Step 3

  59. REMOVE BLEEDER TO FLEXIBLE HOSE TUBE (for Manual Transaxle) 

    Refer to PROCEDURE - Step 2

  60. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 3

  61. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY TO BLEEDER TUBE (for Manual Transaxle) 

    Refer to PROCEDURE - Step 4

  62. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 5

  63. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 6

  64. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 7

  65. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 

    Refer to PROCEDURE - Step 4

  66. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE 

    Refer to PROCEDURE - Step 5

  67. REMOVE V-RIBBED BELT 

    Refer to PROCEDURE - Step 2

  68. REMOVE GENERATOR ASSEMBLY 
  69. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 6

  70. INSTALL ENGINE TO ENGINE STAND 
    1. Install the engine assembly to an engine stand.
  71. REMOVE ENGINE HANGER 
    1. Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger.
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