Removal [03/2019 - 06/2021]: Procedure

WARNING: This page is about a different car, the 2022 Toyota Corolla, 2021 Toyota Corolla, 2020 Toyota Corolla, and 2019 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.

ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
REMOVE FRONT DRIVE SHAFT ASSEMBLY
Refer to REMOVAL [01/2019 - 09/2022]
REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Refer to REMOVAL [01/2019 - 09/2019] , or refer to REMOVAL [09/2019 - 09/2022]
REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
Refer to PROCEDURE - Step 3

REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Remove the 9 bolts, 4 nuts and outer cowl top panel sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 4 nuts.

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Torque: 50 N.m (510 kgf/cm, 37 ft.lbf)

REMOVE ECM
Refer to REMOVAL [03/2019 - 09/2022]
REMOVE BATTERY
Refer to REMOVAL [03/2019 - 09/2022]
REMOVE BATTERY CLAMP SUB-ASSEMBLY
Refer to PROCEDURE - Step 18 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 19 [09/2019 - 06/2021]
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
Refer to PROCEDURE - Step 20 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 21 [09/2019 - 06/2021]
REMOVE FRONT FLOOR COVER LH
Refer to PROCEDURE - Step 1
REMOVE FRONT FLOOR COVER RH
Refer to PROCEDURE - Step 2
REMOVE FRONT FLOOR CENTER BRACE
Refer to PROCEDURE - Step 3
REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)
Refer to PROCEDURE - Step 4

DISCONNECT WIRE HARNESS

Disconnect the engine coolant temperature sensor connector.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the bolt and 2 nuts.

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Disengage the clamp.

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Disconnect the back-up light switch assembly connector.

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Remove the bolt.
Disengage the 2 clamps.

w/ Neutral Position Switch:

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*a	Neutral Position Switch Connector
*b	Transmission Revolution Sensor Connector

Disconnect the neutral position switch connector.

Disconnect the transmission revolution sensor connector.
Remove the earth bolt.
Disengage the 2 clamps.

Disengage the 3 clamps.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE FUEL DELIVERY GUARD
Refer to PROCEDURE - Step 43 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 44 [09/2019 - 06/2021]
INSTALL ENGINE HANGER
Refer to PROCEDURE - Step 44 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 45 [09/2019 - 06/2021]
REMOVE STARTER ASSEMBLY
Refer to REMOVAL [03/2019 - 09/2022]

INSTALL ENGINE SUPPORT BRIDGE

Remove the clip and disconnect the neck from the windshield washer jar assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install SST to the vehicle body as shown in the illustration.

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*a	Support Shaft	*b	Front Side Member
*c	Nut	*d	Cloth

SST: 09940-10020

WARNING:

Make sure that no oil or grease is on the front side member, and set the support shaft on the level surface of the front side member.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Support Shaft
*b	Front Side Member

The engine support bridge may fall off if any oil or grease is still on or it is installed on the unlevel surface.

NOTE:

Prevent SST from contacting the vehicle body exterior and windshield glass.
To prevent damage to the engine hood, place pieces of cloth between the engine hood and SST.
Lightly shake SST by hand to make sure it is securely installed before performing work.

Turn the threaded portion of each support shaft to adjust its height until the sub beams are parallel to the ground.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Support Shaft
*b	Sub Beam
*c	Front Side Member
*d	Threaded Portion

Install the chain block assembly to the sling bracket.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Chain Block Assembly	*b	Sling Bracket
*c	Fuse Shackle	-	-

Install the division bar to the chain block assembly with the shackle (A).

WARNING:

Make sure the fuse shackle is on the chain block assembly side and the shackle (A) is on the division bar side as shown in the illustration so that the fuse bolt is visible and can be checked for deformation easily.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Fuse Shackle
*b	Shackle (A)

If the fuse shackle is installed upside down, deformation of the fuse bolt will not be visible and cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.

Make sure that the fuse bolt of the fuse shackle is free of damage, such as deformation or cracks. If damaged, replace the fuse shackle.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Fuse Shackle
*b	Fuse Bolt

If a deformed fuse bolt is used, it cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Connect the division bar to the No. 1 engine hanger with the shackle (B).

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Engine Hanger	*2	No. 2 Engine Hanger
*a	Division Bar	*b	Shackle (A)
*c	Shackle (B)	*d	Chain

Connect the division bar to the No. 2 engine hanger with the shackle (A) and chain.
NOTE:
Connect the 2nd link of the chain to the No. 2 engine hanger.

Make sure the distance between the chain block assembly and suspension ring is 120 mm (4.72 in.) or more.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	120 mm (4.72 in.) or more

HINT:

If the suspension height is less than 120 mm (4.72 in.), adjust the links of the chain which connect the division bar and engine hanger.

Adjust the positions of the chain block assembly, support brackets and main beam so that the chain of the chain block assembly is perpendicular to the main beam and the length of the main beam on the outer side of the support bracket LH and RH is the same as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Chain Block Assembly	*b	Main Beam
*c	Dimension (A)	*d	Dimension (B)
*e	Right to Left Adjustment	*f	Support Bracket LH
*g	Support Bracket RH	*h	Front to Rear Adjustment

WARNING:

To prevent the engine with transaxle assembly from falling, make sure that the length of dimension (A) and dimension (B) are equal.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Main Beam
*b	Sub Beam
*c	Dimension (A)
*d	Dimension (B)

Do not perform any procedures if the length of dimension (A) and dimension (B) are not equal.
Performing any procedure when the length of dimension (A) and dimension (B) are not equal may cause the engine assembly with transaxle assembly and engine support bridge to fall, possibly causing serious injury.

NOTE:

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Do not perform any procedures if the chain of the chain block assembly is not straight.
When removing the engine mount, if the chain of the chain block assembly is not straight, the engine assembly or transaxle assembly may contact the vehicle body.

Confirm the appropriate installation state of the engine support bridge and tighten the 6 wing bolts and 2 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Wing Bolt

Bolt

Torque: 30 N.m (306 kgf/cm, 22 ft.lbf)

WARNING:

Do not perform any procedures before tightening the bolts to the specified torque.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Performing procedures without tightening the bolts to the specified torque, may cause the engine support bridge to fall.

Tighten the chain block assembly until it cannot be moved any further by hand.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Turn

WARNING:

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	41 N.m (418 kgf/cm, 30 ft.lbf) or more

When suspending the engine with transaxle assembly, do not tighten the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf).
Tightening the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf) will cause the load capacity (400 kg (881.8 lb)) to be exceeded and may cause damage to the engine support bridge and vehicle body.

SECURE STEERING WHEEL
Refer to PROCEDURE - Step 2
REMOVE COLUMN HOLE COVER SILENCER SHEET
Refer to PROCEDURE - Step 13 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 13 [09/2019 - 04/2020] , or refer to PROCEDURE - Step 13 [04/2020 - 09/2022]
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
Refer to PROCEDURE - Step 14 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 14 [09/2019 - 04/2020] , or refer to PROCEDURE - Step 14 [04/2020 - 09/2022]
SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 5
REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 10
REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 11

REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the bolt and separate the engine moving control rod.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Engine Lifter
*b	Attachment
	Attachment placement location

WARNING:

The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Use attachments to keep the front suspension crossmember sub-assembly level.

Remove the 4 bolts and front suspension crossmember sub-assembly from the vehicle body.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Slowly lower the front suspension crossmember sub-assembly.
NOTE:
When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

REMOVE MANIFOLD STAY
Refer to PROCEDURE - Step 9

REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

Remove the 3 bolts and drive shaft heat insulator sub-assembly from the cylinder block sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE NO. 2 ENGINE MOVING CONTROL ROD

Remove the 5 bolts and No. 2 engine moving control rod from the manual transmission case.

SUPPORT MANUAL TRANSAXLE ASSEMBLY

Using a transmission jack, support the manual transaxle assembly.

*a	Lashing Belt

NOTE:

Adjust the attachment of the transmission jack to securely fix the manual transaxle assembly to the transmission jack.
Using a lashing belt or a rope, fix the manual transaxle assembly to the transmission jack.

REMOVE ENGINE MOUNTING INSULATOR LH

Remove the bolt (A) and nut.

	Bolt (A)
	Nut
	Bolt (B)

NOTE:

While holding the nut in place, loosen the bolt (A).

Remove the 4 bolts (B) and separate the engine mounting insulator LH from the engine mounting bracket LH.

Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle body.

REMOVE ENGINE MOUNTING STAY LH

HINT:

Perform this procedure only when replacement of the engine mounting stay LH is necessary.

Remove the 2 bolts and 2 engine mounting stays LH from the engine mounting bracket LH.

REMOVE ENGINE MOUNTING BRACKET LH

Remove the 6 bolts and engine mounting bracket LH from the manual transmission case.

DISCONNECT NO. 1 CLUTCH HOSE
Refer to PROCEDURE - Step 39 [03/2019 - 09/2019] , or refer to PROCEDURE - Step 40 [09/2019 - 06/2021]

REMOVE MANUAL TRANSAXLE ASSEMBLY

Remove the 8 bolts and engine assembly from the manual transaxle assembly.

NOTE:

To prevent damage to the 2 knock pins, do not pry between the manual transaxle assembly and engine assembly.

HINT:

Bolt (A): Remove from the manual transaxle assembly side.
Bolt (B): Remove from the engine assembly side.

REMOVE BLEEDER TO FLEXIBLE HOSE TUBE
Refer to PROCEDURE - Step 2
REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY
Refer to PROCEDURE - Step 3
REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY TO BLEEDER TUBE
Refer to PROCEDURE - Step 4
REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY
Refer to PROCEDURE - Step 5

REMOVE CLUTCH FLEXIBLE HOSE BRACKET

Remove the bolt and clutch flexible hose bracket from the manual transmission case.

REMOVE WIRE HARNESS CLAMP BRACKET

Remove the bolt and wire harness clamp bracket from the manual transmission case.

Remove the bolt and wire harness clamp bracket from the manual transmission case.

Remove the bolt and wire harness clamp bracket from the transaxle (MTM) case sub-assembly.

Remove the bolt and wire harness clamp bracket from the transaxle (MTM) case sub-assembly.

REMOVE CONTROL CABLE BRACKET ASSEMBLY

Remove the 3 bolts and control cable bracket assembly from the manual transmission case and transaxle (MTM) case sub-assembly.