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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (M20A-FKS) - Service Information (1 Of 4) >> Cylinder Head Gasket >> Removal [09/2021 - 11/2022] >> Procedure

Removal [09/2021 - 11/2022]: Procedure

  1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND 

    Refer to REMOVAL [09/2021 - 11/2022]

  2. REMOVE ENGINE HANGER 

    Refer to PROCEDURE - Step 62

  3. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. REMOVE NO. 2 RADIATOR HOSE 

    Refer to PROCEDURE - Step 3

  5. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  6. REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) 

    Refer to PROCEDURE - Step 5

  7. REMOVE WATER HOSE CLAMP BRACKET 

    Refer to PROCEDURE - Step 6

  8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 6

  9. REMOVE EXHAUST MANIFOLD 
  10. DISCONNECT NO. 8 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 4

  11. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 5

  12. DISCONNECT NO. 5 WATER BY-PASS HOSE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 6
  13. REMOVE THROTTLE BODY GASKET 

    Refer to PROCEDURE - Step 7

  14. DISCONNECT NO. 3 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 5

  15. DISCONNECT NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 6

  16. REMOVE WIRE HARNESS CLAMP BRACKET 

    Refer to PROCEDURE - Step 7

  17. REMOVE EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 8

  18. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  19. REMOVE EGR VALVE ADAPTER GASKET 
  20. REMOVE EGR INLET GASKET 
  21. DISCONNECT NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 5

  22. DISCONNECT NO. 8 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 6

  23. REMOVE EGR VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 7

  24. REMOVE NO. 3 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 25

  25. REMOVE INTAKE MANIFOLD STAY 

    Refer to PROCEDURE - Step 11

  26. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE 

    Refer to PROCEDURE - Step 12

  27. REMOVE INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 13

  28. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 14

  29. REMOVE FUEL PIPE CLAMP 

    Refer to PROCEDURE - Step 2

  30. DISCONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 29

  31. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 30

  32. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 8

  33. REMOVE FUEL PUMP FLANGE 

    Refer to PROCEDURE - Step 9

  34. REMOVE FUEL PUMP SPACER GASKET 

    Refer to PROCEDURE - Step 10

  35. REMOVE FUEL PUMP LIFTER ASSEMBLY 

    Refer to PROCEDURE - Step 11

  36. REMOVE NO. 1 WATER BY-PASS HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 35

  37. REMOVE SENSOR WIRE 

    Refer to PROCEDURE - Step 36

  38. REMOVE NO. 6 ENGINE WIRE 

    Refer to PROCEDURE - Step 37

  39. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  40. REMOVE FUEL DELIVERY SPACER 

    Refer to PROCEDURE - Step 5

  41. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 6

  42. REMOVE NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 7

  43. REMOVE PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 8

  44. REMOVE FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 3

  45. REMOVE DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 4

  46. REMOVE NOZZLE HOLDER CLAMP 

    Refer to PROCEDURE - Step 5

  47. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 6
  48. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING 

    Refer to PROCEDURE - Step 7

  49. REMOVE C-RING 

    Refer to PROCEDURE - Step 8

  50. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 9

  51. REMOVE FUEL INJECTOR SEAL 

    Refer to PROCEDURE - Step 10

  52. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 1

  53. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 52

  54. REMOVE VACUUM SURGE TANK 

    Refer to PROCEDURE - Step 57

  55. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 2

  56. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 1

  57. REMOVE O-RING 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 2
  58. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 16

  59. REMOVE CAM TIMING CONTROL MOTOR O-RING 

    Refer to PROCEDURE - Step 17

  60. REMOVE VACUUM PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 8

  61. REMOVE CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 14

  62. REMOVE WATER OUTLET 

    Refer to PROCEDURE - Step 15

  63. REMOVE WATER OUTLET GASKET 

    Refer to PROCEDURE - Step 16

  64. REMOVE WATER BY-PASS OUTLET SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17

  65. REMOVE WATER OUTLET PIPE GASKET 

    Refer to PROCEDURE - Step 18

  66. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side) 

    Refer to PROCEDURE - Step 1

  67. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side) 

    Refer to PROCEDURE - Step 2

  68. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 21

  69. REMOVE SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 22

  70. REMOVE ENGINE MOUNTING BRACKET RH 

    Refer to PROCEDURE - Step 23

  71. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 25

  72. REMOVE TIMING CHAIN COVER OIL SEAL 

    Refer to PROCEDURE - Step 26

  73. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 27

  74. REMOVE CHAIN TENSIONER PLATE 
  75. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 29

  76. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 30

  77. REMOVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 31

  78. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 33

  79. REMOVE CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 34

  80. REMOVE NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 35

  81. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 36

  82. REMOVE TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 37

  83. REMOVE FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 40

  84. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 41

  85. REMOVE CAMSHAFT BEARING CAP 

    Refer to PROCEDURE - Step 42

  86. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 43

  87. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 44

  88. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45

  89. REMOVE VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 46

  90. REMOVE CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 50

  91. REMOVE CYLINDER HEAD GASKET 
    1. GTY1029328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  92. INSPECT CYLINDER HEAD SET BOLT 

    Refer to PROCEDURE - Step 16

  93. INSPECT CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

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